9
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
9.31
DISC REMOVAL / REPLACEMENT
1. Remove the rear brake caliper (see “Rear Caliper
Service”).
2. Remove cotter pin, castle nut and washers.
3. Remove the wheel hub assembly from the vehicle
and remove the (4) bolts retaining the disc to the
hub.
4. Clean the wheel hub mating surface and install the
new disc on the wheel hub. Torque new disc
mounting bolts to specification.
CAUTION
Always use new brake disc mounting bolts. The bolts
have a pre-applied locking agent which is destroyed
upon removal.
TORQUE
Rear Brake Disc Mounting Bolts:28 ft-lbs (38 Nm)
5. Install wheel hub assembly, washers, and castle nut.
Torque castle nut to specification and install a new
cotter pin.
TORQUE
Rear Wheel Hub Castle Nut:110 ft-lbs (149 Nm)
6. Install rear brake caliper (see “Rear Caliper
Service”). Follow the bleeding procedure outlined
earlier in this chapter.
7. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
BRAKES
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