6.14
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
BELT INSPECTION
1. Inspect belt for hour glassing (extreme circular wear
in at least one spot and on both sides of the belt).
Hour glassing occurs when the drive train does not
move and the drive clutch engages the belt.
2. Inspect belt for loose cords, missing cogs, cracks,
abrasions, thin spots, or excessive wear. Compare
belt measurements with a new drive belt. Replace if
necessary.
3. Belts with thin spots, burn marks, etc., should be
replaced to eliminate noise, vibration, or erratic PVT
operation. See the Troubleshooting Chart at the end
of this chapter for possible causes.
BELT INSTALLATION
NOTE
Be sure to install belt in the same direction as it was
removed.
1. Install belt over drive clutch and start to install belt
over driven clutch. While pushing down on the belt,
turn the driven clutch clockwise. Work the belt down
in the clutch to give more slack. Note: On 2014 Non-
EBS Models the driven clutch mounting bolt should
be loose to allow the clutch sheaves to spread.
Torque driven clutch mounting bolt to specification.
TORQUE
Driven Clutch Retaining Bolt:38 ft-lbs (52 Nm)
2. Install the outer clutch cover and (8) screws. Torque
screws to specification.
TORQUE
Outer Clutch Cover Retaining Screws:54 in-lbs (6.1
Nm)
3. Install the grease zerk fitting on the upper rear
control arm and torque to specification.
TORQUE
Grease Zerk Fitting:54 in-lbs (6.1 Nm)
4. Install the airbox to the frame and torque the
mounting bolts to specification.
TORQUE
Airbox Mounting Screws:8 ft-lbs (11 Nm)
5. Install both intake hoses to the airbox. Tighten the
hose clamps to specification.
TORQUE
Intake Hose Clamps:35 in-lbs (4 Nm)
PVT BREAK-IN (DRIVE BELT / CLUTCHES)
A proper break-in of the clutches and drive belt will
ensure a longer life and better performance. Break in the
clutches and drive belt by operating at slower speeds
during the 10 hour break-in period as recommended (see
Chapter 3 “Engine Break-In Period” for break-in
example). Pull only light loads. Avoid aggressive
acceleration and high speed operation during the break-
in period.
CLUTCHING
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