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Mercury 40 Service Manual

Mercury 40
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POWER TRIM
Page 5B-44 90-828631R3 MARCH 1999
Power Trim Reassembly
IMPORTANT: Lubricate all O-rings with Quicksilver Power Trim Fluid (92-90100A12).
If not available, use automotive (ATF) automatic transmission fluid.
Tilt Relief Valve Reassembly
1. Lubricate O-rings with power trim fluid.
2. Place actuator pin into pilot valve.
3. Install and seat the pilot valve into manifold. Seat the pilot valve using a 9/32″ or 7 mm
socket on OUTSIDE diameter of the pilot valve.
IMPORTANT: The pilot valve must be seated using a suitable mandrel on the OUT-
SIDE diameter.
4. Install poppet, spring, shim (if used) and plug. Torque plug to specified torque.
c
d
e
f
g
h
b
b
b
b
b
b
b
b
c
d
e
f
g
h
a
a-Tilt Relief Valve Assembly
b-O-Rings
c-Actuator Pin
d-Pilot Valve
e-Poppet Assembly
f-Spring
g-Shim
h-Plug
Plug Torque
120 lb-in. (13.5 Nm)

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Mercury 40 Specifications

General IconGeneral
BrandMercury
Model40
CategoryOutboard Motor
LanguageEnglish

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