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Mercury 40 Service Manual

Mercury 40
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POWER TRIM
90-828631R3 MARCH 1999 Page 5C-47
2. Install spool, seat with O-ring, check valve/poppet, spring and plug with O-ring into
pump. Repeat for other side. Torque plugs to 120 lb-in. (13.5 Nm).
d
b
a
c
a
b
d
e
c
a-Plug (2) Torque to 120 lb-in. (13.5 Nm)
b-Spring (2)
c-Check Valve/Poppet (2)
d-Seat (2)
e-Spool
Reservoir/Motor Installation
1. Install coupler into top of pump. Make sure reservoir seal is in the reservoir groove and
place reservoir onto pump/manifold assembly. Install ground strap under screw shown.
Torque screws to 80 lb-in. (9 Nm).
a
b
c
d
f
e
a-Screw (4) Torque to 80 lb-in. (9 Nm)
b-Reservoir
c-Reservoir Seal
d-Coupler
e-Manifold Assembly
f-Ground Strap
2. Fill reservoir to bottom of fill hole using Quicksilver Power Trim Fluid (92-90100A12). If
not available, use automotive (ATF) automatic transmission fluid.

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Mercury 40 Specifications

General IconGeneral
BrandMercury
Model40
CategoryOutboard Motor
LanguageEnglish

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