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2B-22 - ELECTRICAL 90-830234R3 DECEMBER 1997

STARTER SOLENOID TEST

1. Disconnect all wires from solenoid.

2. Use an ohmmeter (R x 1 scale) and connect me-

ter leads between solenoid terminals 1 and 2.

3. Connect a 12-volt power supply between sole-

noid terminals 3 and 4. Solenoid should click and

meter should read 0 ohms (full continuity).

4. If meter does not read 0 ohms (full continuity), re-

place solenoid.

51809

a - 12-Volt Supply

b - VOA Leads

Brush Replacement

STARTER REASSEMBLY

1. If brushes were removed, replace as follows:

a. Install POSITIVE brushes (along with POS-

ITIVE terminal) into commutator end cap.

11660

a - End Cap

b - POSITIVE Brushes

c - POSITIVE Terminal

d - Insulating Bushing

e - Washer

f - Split Washer

g - Hex Nut

h - Long Brush Lead

i - Push Lead into Slot

b. Install NEGATIVE brushes (along with brush

holder).

11656

a - POSITIVE (+) Brushes

b - NEGATIVE (–) Brushes

c - Brush Holder

d - Bolts (Fasten NEGATIVE Brushes and Holder)

Mercury 90 Service Manual

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