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90-830234R3 DECEMBER 1997 MID-SECTION - 5C-33

Shock Rod Disassembly

NOTE: The only serviceable items on the shock rod

assembly are the O-rings and wiper ring. If shock rod

requires any other repair, replace shock rod assem-

bly.

a - End Cap

b - O-ring

c - Wiper Ring

1. Place shock rod assembly on clean work surface.

2. Remove three (3) screws and remove plate from

shock rod piston.

51143

a - Screw (3)

b - Plate

c - Shock Rod Piston

3. Remove check ball components from shock rod

piston.

4. Remove O-ring from shock rod piston.

51147

a - Spring (5)

b - Seat (5)

c - Ball (5)

d - O-ring

CAUTION

When removing shock piston, spanner wrench

must have 1/4 in. x 5/16 in. long pegs to avoid

damage to shock piston.

5. Place shock rod into soft jawed vise and apply

heat to loosen piston using torch lamp (P/N

91-63209).

6. Loosen shock rod piston using spanner wrench

[1/4 in. x 5/16 in. (6.4mm x 8mm) long pegs].

7. Allow shock rod piston to cool. Remove from

shock rod.

Mercury 90 Service Manual

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