Polaris RANGER 1000 2020 Service Manual

5
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
5.1
FUEL SYSTEM
CHAPTER 5
FUEL SYSTEM
GENERAL INFORMATION - FUEL SYSTEM .. . .. . .. . .. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . .. 5.2
SERVICE NOTES - FUEL SYSTEM . . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . . 5.2
FUEL SYSTEM SPECIFICATIONS . . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . 5.2
ELECTRONIC FUEL INJECTION. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . 5.3
FUEL SYSTEM OPERATION OVERVIEW. ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . 5.3
INITIAL PRIMING / STARTING PROCEDURE . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . . 5.3
FUEL SYSTEM COMPONENTS . . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . .. 5.3
FUEL SYSTEM COMPONENT LOCATIONS . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... 5.4
FUEL LINES .. ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. 5.5
FUEL LINE ROUTING . . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . . 5.5
FUEL LINE QUICK CONNECT REMOVAL . . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . 5.6
FUEL SUPPLY LINE SERVICE . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . 5.8
VENT LINE TERMINATION FITTING.. ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . ... . 5.9
FUEL VENT LINE ROUTING .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. .5.10
FUEL VENT LINE ROUTING (EVAP MODELS) .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . .. 5.11
FUEL TANK .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. .5.12
FUEL TANK ASSEMBLY VIEW. . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . ..5.12
FUEL TANK SERVICE . . .. . .. . .. . .. . ... . .. . .. . ... ... ... .. .. . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . .5.13
FUEL PUMP .. ... ... .. .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. .5.16
OPERATION OVERVIEW. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . .5.16
FUEL SENDER TEST . . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... .5.16
FUEL PRESSURE TEST . . .. . .. . .. . ... . .. . .. . ... ... ... .. .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .5.17
FUEL PUMP REPLACEMENT . . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... . .. . .. . ..5.19
EVAP SYSTEM . . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ..5.22
CARBON CANISTER SERVICE . . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. .5.22
PURGE VALVE SERVICE.. . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . .5.23
FUEL INJECTOR . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . .5.24
FUEL INJECTOR OPERATION OVERVIEW. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .5.24
FUEL INJECTOR TROUBLESHOOTING . . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. .5.24
FUEL INJECTOR TEST. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. .5.25
FUEL INJECTOR SERVICE . . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ..5.25

Polaris RANGER 1000 2020 Specifications

General

Brand	Polaris
Model	RANGER 1000 2020
Category	Offroad Vehicle
Language	English