6
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
6.17
DRIVE CLUTCH INSPECTION
DRIVE CLUTCH SPRING
• Measure the Drive Clutch Spring height. Compare to
specification and replace if necessary.
MEASUREMENT
Drive Clutch Spring Height:
7044938: 3.76 in (95.43 mm)
7045195: 2.73 in (69.34 mm)
BUTTON TO TOWER CLEARANCE
• Inspect for any clearance between spider button to
tower. If clearance exceeds specification, replace all
buttons and inspect surface of towers.
MEASUREMENT
Button to Tower Clearance:
000-.010”
SHIFT WEIGHT
• Remove shift weight fasteners
q
and weights
w
.
Inspect the contact surface of the weight
w
. The
surface should be smooth and free of dents or gall
marks. Inspect the weight pivot bore
e
and bolts for
wear or galling. Also inspect the shift weight bushing
for wear. Replace if necessary. If weights or bolts are
worn or broken, replace in sets of three with new bolts
and nuts.
CAUTION
The clutch assembly is a precisely balanced unit. Never
replace parts with used parts from another clutch
assembly.
NOTICE
A damaged shift weight is usually caused by a
damaged or stuck roller in the spider assembly. Inspect
all rollers before reassembly.
PVT SYSTEM
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