8.36
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
FRONT GEARCASE ASSEMBLY (NON-
ADC)
All internal gearcase parts should be inspected prior to
assembly of the front gearcase. For any items not
covered in Front Gearcase Disassembly (Non-ADC)
page 8.31, please refer to Front Gearcase Assembly
View page 8.28 for an exploded view of all internal parts.
Check each item for excessive wear or damage, replace
if necessary.
NOTICE
Refer to the “Electronic Parts Catalog” for individual
part availability. Most parts are to be replaced as an
assembly or as a kit.
1. Replace all O-rings, seals and worn components.
2. Install pinion shaft assembly and install internal snap
ring.
NOTICE
If bearing replacement was required, press new bearing
onto the pinion shaft and install a new snap ring.
3. Install a new pinion shaft seal into the pinion gear
housing. Using a universal seal installer, press the
new seal into the housing until the seal is just below
the housing chamfer.
4. Install the RH output hub into the gearcase housing.
5. Install inner and outer bushing / spacer.
FINAL DRIVE
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