Polaris RANGER 1000 2020 Service Manual

6
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
6.1
PVT SYSTEM
CHAPTER 6
PVT SYSTEM
GENERAL INFORMATION - PVT SYSTEM. .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. . 6.2
PVT SPECIFICATIONS . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... 6.2
CLUTCH SETTINGS. ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. 6.2
PVT SYSTEM OVERVIEW. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . 6.3
DRIVE CLUTCH OPERATION . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. 6.3
DRIVEN CLUTCH OPERATION.. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. 6.3
PVT BREAK-IN (DRIVE BELT / CLUTCHES) . . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... 6.3
MAINTENANCE / INSPECTION. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . .. . .. . . .. . .. . .. . .. . .. . ... . .. . .. . .. 6.3
DRIVE BELT . . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. 6.4
DRIVE BELT SERVICE . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. 6.4
DRIVEN CLUTCH ALIGNMENT. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . 6.5
PVT SYSTEM SERVICE . .. . .. . .. . ... .. .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... 6.6
PVT COVERS AND DUCTING ASSEMBLY VIEW . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. 6.6
PVT CLUTCH COVER SERVICE .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . 6.7
DRIVE CLUTCH REMOVAL / INSTALLATION . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... 6.9
DRIVEN CLUTCH REMOVAL / INSTALLATION . . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ..6.10
INNER PVT COVER SERVICE. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. 6.11
DRIVE CLUTCH SERVICE .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. .6.14
DRIVE CLUTCH ASSEMBLY VIEW . . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . .6.14
DRIVE CLUTCH SERVICE . . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ...6.15
DRIVE CLUTCH INSPECTION. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . ..6.17
ROLLER REPLACEMENT . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ..6.19
BUSHING SERVICE . . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . ..6.20
DRIVEN CLUTCH SERVICE. .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ..6.22
DRIVEN CLUTCH ASSEMBLY VIEW . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. .6.22
DRIVEN CLUTCH SERVICE .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . .6.23
HELIX AND MOVABLE SHEAVE BUSHING INSPECTION.. . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. .6.25
BUSHING SERVICE . . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . ..6.26
VEHICLE CREEPING . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . .6.27

Polaris RANGER 1000 2020 Specifications

General

Brand	Polaris
Model	RANGER 1000 2020
Category	Offroad Vehicle
Language	English