7.32
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
14.Slowly rotate the snorkel tube clockwise while
counting the number of notches passing through the
hole opening as you rotate the tube. Rotate the
snorkel tube to the 3rd notch from the ‘zero’ backlash
position obtained in step 11.
15.Check the pinion shaft gear backlash again by feel. If
the pinion shaft gear lash appears to be too tight,
rotate the snorkel shaft clockwise to the next notch
(4th notch).
16.Once the backlash is set, apply Loctite
®
242 to the
threads and install the locking screw
k
to secure the
snorkel tube.
17.Torque the locking screw to specification.
TORQUE
Snorkel Locking Screw:
9 ft-lbs (12 Nm)
TRANSMISSION ASSEMBLY
NOTICE
The snorkel shaft and pinion shaft must be installed
prior to transmission assembly. The snorkel shaft
cannot be installed after assembling the transmission.
IMPORTANT
Thoroughly clean the mating surfaces of the
transmission case halves so they are free of 3 Bond
sealant. Failure to properly clean the surfaces may lead
to transmission case leaks.
1. Install shift fork
q
and torsion spring into
transmission housing as an assembly. Load spring as
shown in image below
2. Apply Loctite® 242 to two screws
w
and install with
retaining plates over shift fork. Torque to
specification.
NOTICE
Verify the shift fork
q
pivots back and forth freely and
the torsion spring if biasing the shift fork away from the
bearing.
TORQUE
Shift Fork Screws:
9 ft-lbs (12 Nm)
3. Slide engagement dog
e
onto retaining pins of shift
fork.
TRANSMISSION
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