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BRG-P1w
Ricoh BRG-P1w User Manual
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Clutches
Feed Clutch
Preparation
•
Duplex unit (
p.48)
•
Vertical encoder wheel (
p.71)
•
Top cover (
p.51 "Rear Cover, Top Cover")
•
Canopy cover (
p.57)
•
Rear cover (
p.51 "Rear Cover, Top Cover")
•
Left cover (
p.56)
1.
Remove the screw (
x 1).
2.
Disconnect 1 connector and release 1 clamp (
x 1,
x 1).
Clutches
93
94
96
Table of Contents
Table of Contents
12
Safety Instructions, Conventions
3
Responsibilities of the Customer Engineer
3
Before Installation, Maintenance
4
Installation, Disassembly, and Adjustments
4
Power
4
Special Tools
5
During Maintenance
5
General
5
Safety Devices
5
Organic Cleaners
6
After Installation Servicing
7
Disposal of Used Items
7
Points to Confirm with Operators
7
Safety Instructions for Batteries
8
Safety Instructions for Ink Cartridges
8
Accidental Exposure to Ink
8
Handling and Storing Ink Cartridges
8
Ink Cartridge Disposal
8
Conventions Used in this Manual
9
Symbols and Abbreviations
9
Machine Name
10
Warnings, Cautions, Notes
10
Trademarks
11
Table of Contents
12
Product Information
19
Specifications
19
Overview
20
Before You Begin
20
What this Manual Contains
20
Printer Models and Options
21
Ink Collector Unit
22
Print Cartridges
22
Main Machine
23
Front View
23
Left View
24
Rear View
24
Options
25
External Options: J034
25
Guidance for Differences between J034 and that of the Base Machine
26
Ink Tube Stay
26
Paper Transport Belt Unit
26
Rollers
26
The Connecting Roller
27
The Paper Feed Roller
27
Installation
29
Preparation
29
Environment
29
Choosing a Location
29
Minimum Space Requirements
31
Power Source
31
Using the Operation Panel
32
Key Summary Table
32
Printer Display Summary
34
Operation Panel: Cartridge Replacement Indicator
34
Operation Panel: Waste Ink Full Indicator
35
Display Menu Summary
35
User Menu Mode
36
Access to Menus During an Error
41
Installation
43
Important Information
44
Checklist before Moving the Printer
44
If the Printer Is Not Used Frequently
44
Preventive Maintenance
45
PM Table
45
Service Call Procedures
45
Replacement and Adjustment
47
Before Replacing Parts
47
Removal Table
47
Required Tools
49
Common Procedures
50
Simple Removals
50
Duplex Unit
50
Ink Collector Unit
51
Covers
52
Cover Names
52
Order of Removal Cover
53
Rear Cover, Top Cover
53
Right Front Cover
55
Right Cover
56
Left Cover
58
Port Cover
58
Canopy Cover
59
Front Cover, Operation Panel Board
59
Re-Assembly
61
Unlocking, Moving the Carriage
66
Maintenance Unit, Right Ink Sump
68
Maintenance Unit
68
Right Ink Sump
71
Encoders
73
Vertical Encoder Wheel
73
Horizontal Encoder Strip
75
Reinstallation
77
Boards
80
Psu
80
Hvps
81
Printer Engine CTL Board
82
Before Replacement
82
CTL Board Replacement
83
After Replacement
85
Motors
88
Horizontal Motor
88
Vertical Motor
90
Fan
93
Clutches
95
Feed Clutch
95
Transport Belt
98
Transport Belt, Charge Roller, Pressure Plate, Pressure Rollers
98
Sensors, Switches
103
Vertical Encoder Sensor
103
Ink Level Sensor
104
1St Registration Sensor
106
2Nd Registration Sensor
109
Air Purge Detection Switch
110
Top Cover Switch
112
Right Front Cover Switch
113
Temperature/Humidity Sensor
115
Trailing Edge Sensor
116
Paper End Sensor
117
Duplex Unit Set/Cover Open Switch
118
Bypass Drawer Connector
119
Drive Switching Module and Ink Supply Unit
122
Rollers
125
Paper Feed Roller
125
Connecting Rollers
128
Carriage Unit
131
Replacing the Carriage Unit
131
Accessories
131
Preparation
131
Re-Installation
135
After Replacing the Carriage
138
Print Head Cleaning and Adjustment
140
Preparing for Test Printing
140
Nozzle Check
140
Nozzle Check Pattern
140
Color Demo Print
141
Print Head Cleaning
142
Print Head Flushing
143
Adjust Paper Feed
143
Head Position
145
Registration
146
Cleaning
148
Maintenance Unit Cleaning
148
Connecting Rollers Cleaning
149
Transport Belt Cleaning
150
Friction Pad Cleaning
152
Horizontal Encoder Strip Cleaning
153
Cleaning Procedure
153
Horizontal Encoder Sensor Cleaning (TBA)
155
Vertical Encoder Wheel Cleaning
156
Refurbishing
158
Swap and Repair Flow
158
Before Shipping from Customer Site to Repair Center
159
What You Need
159
Refurbishing Flow
160
Purging
160
Clean the Machine
162
System Maintenance Reference
163
Service Program Mode
163
SP Mode Service Tables
164
SP Table Key
164
Sp3-XXX
165
Reset and Restoration Settings
165
Maintenance, Replacement
166
Sp5-XXX
166
Input Check: Sensors
167
Input Check: Temperature and Humidity
167
Input Check: Air
168
Input Check: Ink Cartridge Set Sensors
168
Input Check: Ink Cartridge Levels
169
Print an Engine Maintenance Summary
169
Sp7-XXX
169
Display Count: Machine Total
169
Date Display SC Log
170
Display Count: User Cleaning
170
Display Count: User Flushing
170
Display Jam Log
171
Display Total Count: Jam Log
171
Display Total Count: SC Log
171
Status Reports
173
Page Counter
175
Config. List
176
Service Summary
177
Engine Summary Chart
177
Firmware Updates
181
Operating Environment and Other Requirements
181
Update Cautions
181
Firmware Update Operating Instructions
182
Bidirectional-Enabled
183
Bidirectional-Disabled
185
Troubleshooting
189
Troubleshooting Guide
189
Image Problems
190
Basic Check Points and Specifications
190
Problems and Solutions
192
Error Codes
200
Operation Panel Display
200
Operation Panel Messages
202
Service Call Conditions
208
SC Code Display Patterns and How to Clear Them
208
Service Call Code Tables
209
Jam Codes
226
Jammed Paper Location
235
Status Monitor Messages
236
Energy Saving
241
Energy Save
241
Energy Saver Modes
241
Return to Standby Mode
241
Timer Settings
241
Recommendation
242
Paper Save
243
Effectiveness of Duplex/Combine Function
243
Duplex
243
Duplex + Combine
243
Duplex Mode Tables
244
Recommendation
244
Model : Brg-P1W Machine Code: J034
248
1 Appendix: Specifications
254
Printer Engine
254
Quick Comparison with the Base Machine
254
Basic Specifications
255
Ink Cartridge Yield (Target)
257
Options Available
257
Print Volume, Service Life
258
Multi Bypass Tray BY1050 (J315) Option
260
Transportation and Storage
260
Paper Feed Unit TK1190 (J314) Option
261
Supported Paper Sizes (J034)
262
Continuous Print Speed: Monochrome/Full Color
265
Print Speed and Resolution
265
Control Boards
266
J034 (ZICO) Controller
266
Interface Specifications
268
Supported Utilities
268
2 Appendix: SP Mode Tables
270
Service Mode, Engine Maintenance
270
Entering/Exiting Service Mode
270
Service Mode
270
Engine Maintenance (SP) Mode
272
Entering/Exiting SP Mode
272
Using SP Mode Menus
273
Bit Switch Settings
274
SP Mode Service Tables
279
SP Table Key
279
Paper Feed
280
Sp1-XXX
280
Sub Scan Registration
280
Carriage
282
Main Scan Registration
282
Charge Width Setting Mj1,2 : Simplex (DFU)
284
Charge Width Setting Mj3,4,5 : Simplex (DFU)
284
Charge Width Setting Mj1,2 : Duplex (DFU)
285
Charge Width Setting Mj3,4 : Duplex (DFU)
285
Calibrate Humidity/Temperature for Duplex (DFU)
286
Set Charge Area
286
Set Charge for Target Market
287
Adjust Printhead Gap
288
Sp2-XXX
288
Sp3-XXX
288
Set Print Head Rank (Wave)
289
DAC Adjustment Value
290
Ink Consumption in the Print Cartridge
290
Set Print Head Rank (Voltage)
290
Margin for Detecting if the Print Cartridge Has Run out of Ink
291
Set Threshold for Near-Full Alert
291
Reset and Restoration Settings
292
Sp4-XXX
292
Input Check: Sensors
293
Plotter Settings
293
Sp5-XXX
293
Input Check: Temperature and Humidity
294
Input Check: Air
295
Input Check: Ink Cartridge Set Sensors
295
Board Temperature Sensors
296
Encoder Readings
296
Input Check: Ink Cartridge Levels
296
Area Selection
297
Set Init Value
297
Usb Power Mode
297
Display Count: Machine Total
298
Display Count: User Cleaning
298
Print an Engine Maintenance Summary
298
Sp6-XXX
298
Sp7-XXX
298
Display Count: Air Purges/Re-Fillings after Excessive Ink Consumption
299
Display Count: Air Purges/Re-Fillings after Ink End
299
Display Count: Air Purges/Re-Fillings after SC990
299
Display Count: User Flushing
299
Display Count: Additional Air Purges/Re-Fillings after Detecting Air
300
Display Count: Additional Air Purges/Re-Fillings after Humidity Change
300
Display Count: Air Purges/Re-Fillings after Detecting Air
300
Display Count: Air Purges/Re-Fillings after Humidity Change
300
Display Count: Ink Circulation Sequence
300
Display Count: Air Detected at Power on
301
Display Count: Air Detection Frequency
301
Display Count: Air Purges/Re-Fillings after Feed Pump Idle Time
301
Display Count: Ink Circulation Sequence after Humidity Change
301
Display Count: Automatic Cleanings before Print Head Capping
302
Display Count: Automatic Cleanings between Page Prints
302
Display Count: Automatic Print Head Cleanings (after De-Cap Time Elapsed)
302
Display Count: Air Purges/Re-Fillings after Idle Time
303
Display Count: Cleaning after Idle Time
303
Display Count: Ink Discharge for Maintenance after Idle Time (Small/Large)
303
Display Count: Time Length after the Last Automatic Maintenance
303
Display Count: Air Purges/Re-Fillings Predetermined Time Elapsed
304
Display Count: Ink Circulation Sequence after Idle Time
304
Display Count: Mist Counter for Automatic Cleaning
304
Display Count: Tank Full: Ink Collector Unit
304
Display Full Count for Right Ink Sump
304
Display Count: Paper Dust Counter for Automatic Cleaning
305
Display Count: Cap off Time for Automatic Print Head Cleaning
305
Display Humidity Reading before Automatic Print Head Cleaning
305
Display Count: Ink Circulation Starting Time
305
Display Count: Pump Suspension Starting Time
305
Display Count: Time Length of Feed Pump Suspension with the Power on
306
Display Count: Uncapped Time Length
306
Display Count: Need for Ink Circulation Sequence
306
Display: Print Head Temperature During the Last Air-Purge/Ink Re-Filling
307
Display: Print Head Humidity During the Last Air-Purge/Ink Re-Filling
307
Display: Temperature During the Last Maintenance
307
Display Count: Ink Discharge to the Cap for Maintenance
307
Display Count: Ink Discharge for Maintenance after Idle Time (Small)
307
Display Count: Ink Discharge for Maintenance after Idle Time (Small or Large)
308
Display Count: Ink Cartridge Replacements
308
Display Count: Total Ink Cartridge out
308
Display Standby Time
309
Display Operation Start Date
309
Date Display SC Log
309
Display Total Count: SC Log
309
Display Jam Log
310
Display Total Count: Ink Fill Log
311
Display Maintenance Log
311
Display Maintenance Log: Total Count
312
Display: Time/Type of the Last Print Head Maintenance
312
Display: SC Sub Code History
313
Display: Jam Position History
313
Display Maintenance Log: Air Purge Execution Date
313
Display Position of Tank Full Feeler for each Print Head Tank after Air Purge
314
Display Normal Position for Detection of Full Print Head Tank
314
Display: Encoder Count Difference between Air-Purge/Ink Re-Fillings and Usual Re-Fillings
314
Display Count: Number of Drive Cleanings
314
Display Count: Emergency Mode
315
Display Count: Ink Discharge for Maintenance at the Right
315
Display Count: Ink Supply Time up
315
Emergency Mode
315
Display Count: Emergency Mode Print
316
Display Emergency Mode Log
316
Display: Emergency Mode Period Stop Threshold
316
Sp8-XXX
316
Sp9-XXX
316
3 Appendix: Troubleshooting Guide
318
Error Codes
318
Operation Panel Display
318
Operation Panel Messages
321
SC Code Display Patterns and How to Clear Them
327
Service Call Conditions
327
Service Call Code Tables
328
Jam Codes
345
Jammed Paper Location
354
Status Monitor Messages
355
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Ricoh BRG-P1w Specifications
General
Brand
Ricoh
Model
BRG-P1w
Category
Printer
Language
English
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