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Suzuki RM-Z250 Service Manual

Suzuki RM-Z250
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6-34 CYLINDER HEAD, CYLINDER AND PISTON
CYLINDER HEAD COVER INSTALLATION
Install the cylinder head cover in the reverse order of removal.
Pay attention to the following points:
Install the new cylinder head cover gasket 1 to the cylinder
head cover 2.
Apply bond to the end caps of the cylinder head cover gasket
1 as shown.
99000-31140: SUZUKI BOND “1207B” or equivalent
Install the cylinder head cover No.2 gasket 4.
NOTE:
Fit the protrusion A of the cylinder head cover No.2 gasket 4 to
the stopper groove B.
Place the cylinder head cover on the cylinder head.
Apply engine oil to both sides of gaskets 5.
Tighten the cylinder head cover bolts 6 to the specified
torque.
Cylinder head cover bolt: 14 N·m (1.4 kgf-m, 10.0 lbf-ft)
Install the spark plug and ignition coil/plug cap. (2-8)
Install the radiator covers and fuel tank.
Install the seat.
INSPECTION AFTER INSTALLATION
Engine oil level and oil leakage (2-12)
Engine coolant level and coolant leakage (2-18, -19)
Fuel leakage
Exhaust gas leakage
Throttle cable play (2-21)
Clutch lever play (2-20)
Wiring harness, cable and hose routing (20-18 to -24)
* Check to be sure that the cam chain No.2 guide 3 is
securely installed on the cylinder head cover 2.
* Replace the cylinder head cover gasket 1 with a new
one.
Replace the cylinder head cover No.2 gasket 4 with a
new one.
Replace the gaskets 5 with new ones.

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Suzuki RM-Z250 Specifications

General IconGeneral
BrandSuzuki
ModelRM-Z250
CategoryMotorcycle
LanguageEnglish

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