© COPYRIGHT SUZUKI MOTOR CORPORATION 2009
GROUP INDEX
GENERAL INFORMATION
1
PERIODIC MAINTENANCE
2
TROUBLESHOOTING
3
MACHINE TUNING
4
ENGINE REMOVAL AND INSTALLATION
5
CYLINDER HEAD, CYLINDER AND PISTON
6
CLUTCH
7
KICK STARTER
8
GEARSHIFTING
9
TRANSMISSION AND CRANKSHAFT
10
LUBRICATION SYSTEM
11
FI SYSTEM DIAGNOSIS
12
FUEL SYSTEM AND THROTTLE BODY
13
COOLING SYSTEM
14
ELECTRICAL SYSTEM
15
FRONT AND REAR WHEELS
16
FRONT AND REAR BRAKES
17
FRONT FORK AND STEERING
18
REAR SUSPENSION
19
SERVICING INFORMATION
20
FOREWORD
This manual contains an introductory description on
the SUZUKI RM-Z250 and procedures for its
inspection, service and overhaul of its main compo-
nents.
Other information considered as generally known is
not included.
Read the GENERAL INFORMATION section to
familiarize yourself with the motorcycle and its
maintenance. Use this section as well as other sec-
tions as a guide for proper inspection and service.
This manual will help you know the motorcycle bet-
ter so that you can assure your customers of fast
and reliable service.
* This manual has been prepared on the basis
of the latest specifications at the time of publi-
cation. If modifications have been made since
then, differences may exist between the con-
tent of this manual and the actual motorcycle.
* Illustrations in this manual are used to show
the basic principles of operation and work
procedures. They may not represent the
actual motorcycle exactly in detail.
* This manual is written for persons who have
enough knowledge, skills and tools, including
special tools, for servicing SUZUKI motorcy-
cles. If you do not have the proper knowledge
and tools, ask your authorized SUZUKI
motorcycle dealer to help you.
Inexperienced mechanics or mechanics
without the proper tools and equipment
may not be able to properly perform the
services described in this manual.
Improper repair may result in injury to the
mechanic and may render the motorcycle
unsafe for the rider.
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