10-18 TRANSMISSION AND CRANKSHAFT
PRIMARY DRIVE GEAR INSTALLATION
• Install the oil pump No.1, No.2 and oil pump idle gear.
(11-6 to -8)
• Install the gearshift linkage and GP switch. (9-5 to -9)
• Install the kick starter idle gear and kick starter shaft assem-
bly. (8-6, 7)
• Apply grease to the oil seal lip.
99000-25010: SUZUKI SUPER GREASE “A”
or equivalent
• Install the primary drive gear 1 and washer 2.
NOTE:
The washer is directional. Assemble the washer 2 as shown in
the illustration.
• Install the clutch component parts. (7-9, -10)
• Apply THREAD LOCK SUPER to the primary drive gear nut
3.
99000-32110: THREAD LOCK SUPER “1322”
or equivalent
• Hold the magneto rotor with the special tool and tighten the
primary drive gear nut 3 to the specified torque.
09914-61010: Gear holder
Primary drive gear nut: 90 N·m (9.0 kgf-m, 65.0 lbf-ft)
• Install the cam chain, cam chain tensioner and cam chain
guide retainer. (6-25)
• Install the key and magneto rotor. (15-18)
• Install the magneto cover. (15-19)
• Install the engine top side (piston, cylinder and cylinder head).
(6-26 to -34)
• Connect the crankcase breather hose 4. (20-23)
• Mount the engine assembly. (5-6 to -10)
The primary drive gear nut has left-hand threads.
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