17-18 FRONT AND REAR BRAKES
MASTER CYLINDER INSPECTION
• Inspect the cylinder bore A and piston B for scuffing, wear
and damage.
• Inspect the piston B and spring C for damage.
MASTER CYLINDER CLEANING (17-15)
REAR MASTER CYLINDER REASSEMBLY
AND INSTALLATION
Reassemble and install the master cylinder in the reverse order
of removal and disassembly. Pay attention to the following
points:
• Apply grease to the contact point between piston and push
rod.
99000-25010: SUZUKI SUPER GREASE “A”
or equivalent
• Set the brake hose end between the hose stoppers A, then
tighten the brake hose union bolt 1 to the specified torque.
Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lbf-ft)
• Tighten the master cylinder mounting bolts 2 to the specified
torque.
Master cylinder mounting bolt: 10 N·m (1.0 kgf-m, 7.0 lbf-ft)
• Install the master cylinder rod pin 3, washer 4 and new cot-
ter pin 5.
• Refill brake fluid and bleed air from the brake system.
(17-4)
Replace the seal washers with new ones.
* Improper brake hose routing can damage the brake
hose.
* Ensure the brake hose has enough clearance to the
rear suspension spring.
Replace the cotter pin 5 with a new one.
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