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CYLINDER HEAD, CYLINDER AND PISTON 6-1

CYLINDER HEAD, CYLINDER AND PISTON

CONTENTS

CONSTRUCTION ........................................................................................ 6- 2

CYLINDER HEAD AND CYLINDER ..................................................... 6- 2

CAMSHAFT, CAM CHAIN AND PISTON ............................................. 6- 3

ENGINE TOP SIDE DISASSEMBLY ........................................................... 6- 4

CYLINDER HEAD COVER REMOVAL ................................................. 6- 4

CAMSHAFTS (AUTOMATIC DECOMP.) AND

CAM CHAIN TENSION ADJUSTER REMOVAL .................................. 6- 4

CYLINDER HEAD REMOVAL .............................................................. 6- 6

CYLINDER REMOVAL .......................................................................... 6- 7

PISTON AND PISTON RING REMOVAL ............................................. 6- 8

CAM CHAIN, CAM CHAIN TENSIONER AND

CAM CHAIN No.1 GUIDE REMOVAL .................................................. 6- 8

ENGINE TOP COMPONENTS INSPECTION AND SERVICE .................... 6- 9

AUTOMATIC DECOMP. INSPECTION ................................................. 6- 9

CAMSHAFT INSPECTION .................................................................... 6- 9

CAM CHAIN TENSION ADJUSTER INSPECTION .............................. 6-11

CAM CHAIN No.1 GUIDE, CAM CHAIN No.2 GUIDE AND

CAM CHAIN TENSIONER INSPECTION ............................................. 6-11

CYLINDER HEAD AND VALVE INSPECTION ..................................... 6-12

INTAKE PIPE REMOVAL ..................................................................... 6-20

INTAKE PIPE INSTALLATION ............................................................. 6-20

CYLINDER INSPECTION ...................................................................... 6-21

ECT SENSOR REMOVAL ..................................................................... 6-21

ECT SENSOR INSPECTION ................................................................. 6-21

ECT SENSOR INSTALLATION ............................................................ 6-21

PISTON AND PISTON RING INSPECTION ......................................... 6-22

CRANKSHAFT AND CONROD INSPECTION ..................................... 6-24

ENGINE TOP SIDE ASSEMBLY ................................................................. 6-25

CAM CHAIN, CAM CHAIN TENSIONER AND

CAM CHAIN No.1 GUIDE INSTALLATION .......................................... 6-25

PISTON AND PISTON RING INSTALLATION ..................................... 6-26

CYLINDER AND CYLINDER HEAD INSTALLATION .......................... 6-28

CAMSHAFT (AUTOMATIC DECOMP.) AND

CAM CHAIN TENSION ADJUSTER INSTALLATION .......................... 6-30

CYLINDER HEAD COVER INSTALLATION ........................................ 6-34

Suzuki RM-Z250 Service Manual

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