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Suzuki RM-Z250 Service Manual

Suzuki RM-Z250
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5-10 ENGINE REMOVAL AND INSTALLATION
Temporarily tighten the exhaust pipe nuts M.
NOTE:
Degrease the stud bolts and exhaust pipe nuts M.
Insert the muffler to the exhaust pipe.
Temporarily tighten the muffler mounting front bolt N and rear
bolt O.
Temporarily tighten the muffler connector clamp bolt P.
NOTE:
When installing the connector clamp, fit the convex part I of the
connector clamp onto the concave part of muffler.
Check the clearance between exhausted pipe and radiator
hose.
Be sure to tighten the bolts and nuts in the following order.
1) Muffler mounting front bolt N and rear bolt O
2) Exhaust pipe nuts
3) Connector clamp bolt P
Exhaust pipe nut: 18 N·m (1.8 kgf-m, 13.0 lbf-ft)
Muffler mounting bolt (front and rear): 23 N·m (2.3 kgf-m, 16.5 lbf-ft)
Muffler connector clamp bolt: 18 N·m (1.8 kgf-m, 13.0 lbf-ft)
INSPECTION AFTER INSTALLATION
Engine oil level (2-12)
Engine coolant level and coolant leakage (2-18, -19)
Fuel leakage
Exhaust gas leakage
Throttle cable play (2-21)
Clutch cable play (2-20)
Drive chain slack (2-30)
Brake pedal height (2-35)
Wiring harness, cable and hose routing (20-18 to -24)

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Suzuki RM-Z250 Specifications

General IconGeneral
BrandSuzuki
ModelRM-Z250
CategoryMotorcycle
LanguageEnglish

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