KICK STARTER 8-5
• Inspect the kick starter idle gear teeth for wear and damage.
• Inspect the kick starter idle gear and its shaft contact surface
for wear and damage.
• Inspect the wave washer for wear and damage.
• If any defects are found, replace the gear with a new one.
INSTALLATION
Install the kick starter in the reverse order of removal. Pay atten-
tion to the following points:
• Install the kick starter guide 1 and tighten the kick starter
guide bolt 2 to the specified torque.
Kick starter guide bolt: 10 N·m (1.0 kgf-m, 7.0 lbf-ft)
• Install the washer 3 onto the kick starter shaft 4.
• Apply MOLYBDENUM OIL SOLUTION to the kick starter
shaft 4.
MOLYBDENUM OIL SOLUTION
• Install the kick starter drive gear 5, washer 6 and snap ring
7 onto the kick starter shaft 4.
09900-06107: Snap ring remover (Open type)
• Install the return spring 8 into the kick starter shaft hole A.
Replace the snap ring 7 with a new one.
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