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Suzuki RM-Z250 Service Manual

Suzuki RM-Z250
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GEARSHIFTING 9-7
Install the gearshift cam driven gear and pawl lifter.
Apply THREAD LOCK SUPER to the screws E and tighten
them to the specified torque.
99000-32030: THREAD LOCK SUPER “1303”
or equivalent
Pawl lifter screw: 8.5 N·m (0.85 kgf-m, 6.0 lbf-ft)
Install the gearshift return spring F, snap ring G and washer
H onto the gearshift shaft I properly.
NOTE:
When installing the return spring, position the stopper D of
gearshift arm between the return spring ends E.
09900-06107: Snap ring remover (Open type)
Install the gearshift shaft assembly J.
NOTE:
Pinch the gearshift arm stopper F with return spring ends G.
Install the clutch components parts and right crankcase cover.
(7-9, -10, 8-7)
Align the matching mark H on the gearshift shaft head with
slit J of the gearshift lever K.
Tighten the gearshift lever bolt L.
INSPECTION AFTER INSTALLATION
Engine oil level and oil leakage (2-12)
Engine coolant level and coolant leakage (2-18, -19)
Smooth operation of gearshift system
Replace the snap ring G with a new one.

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Suzuki RM-Z250 Specifications

General IconGeneral
BrandSuzuki
ModelRM-Z250
CategoryMotorcycle
LanguageEnglish

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