Komatsu PC130-7 - Machine Operation and Control Systems

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OPERATION

WARNING

Please read and make sure that you understand the safety

volume before reading this section.

Main Page

Foreword5
Safety Information5
Noise Emission Levels7
Vibration Levels7
Guide to Reduce Vibration Levels on Machine8
Introduction9
Breaking-In the New Machine9
Product Information10
Product Identification Number (Pin)/Machine Serial No. Plate10
Engine Serial Number Plate and Its Location10
Service Meter Location11
Your Machine Serial Numbers and Distributor11
Machine Serial Number Plate12
Table of Contents14
Safety23
Safety Information24
Safety Labels26
Location of Safety Labels26
Safety Labels27
Safety Information35
Safety Rules35
If Abnormalities Are Found35
Working Wear and Personal Protective Items35
Fire Extinguisher and First Aid Kit35
Safety Equipment36
Keep Machine Clean36
Keep Operator's Compartment Clean36
Leaving Operator's Seat with Lock36
Handrails and Steps37
Mounting and Dismounting38
No Persons on Attachments38
Burn Prevention38
Fire Prevention and Explosion Prevention39
Action if Fire Occurs40
Windshield Washer Fluid40
Falling Objects, Flying Objects and Intruding Objects Prevention40
Attachment Installation41
Attachment Combinations41
Cab Widow Glasses41
Unauthorized Modifications41
Safety at Jobsite41
Working on Loose Ground42
Distance to High Voltage Cables42
Ensure Good Visibility43
Ventilation for Enclosed Area43
Signalman's Signal and Signs43
Safety Machine Operation45
Starting Engine45
Operation47
Transportation54
Battery55
Towing57
Lifting Objects with Bucket58
Safety Maintenance Information60
Operation67
Machine View Illustrations68
Overall Machine View68
Controls and Gauges69
Detailed Controls and Gauges70
Monitoring System70
Basic Check Monitors71
Caution Monitors73
Emergency Monitors75
Meter Display Portion77
Monitor Switches Portion80
Switches83
Control Levers and Pedals89
Sun Roof92
Windshield92
Emergency Exit from Operator's Cab97
Door Lock97
Cap with Lock98
Hot and Cool Box100
Magazine Box100
Ashtray100
Air Conditioner Controls101
Air Conditioner Control Panel101
Method of Operation106
Use Air Conditioner with Care112
Inspection and Maintenance of Air Conditioner Equipped Machine112
Other Functions113
Cab Radio Cassette114
Controls of Radio Cassette114
Precautions When Using114
Auxiliary Electric Power115
Power Source115
Fuse116
Fusible Link117
Controllers117
Tool Box117
Grease Gun Holder117
Handling Grease Gun118
Refuelling Pump119
Accumulator121
Releasing Hydraulic Pressure with Accumulator121
Machine Operations and Controls122
Before Starting Engine122
Walk-Around Checks122
Checks before Starting124
Adjustment130
Seat Belt135
Operations before Starting Engine136
Starting Engine138
Normal Starting138
Starting Engine in Cold Weather140
Ambient Temperature Range for Operation142
After Starting Engine142
Warming-Up Operation142
In Cold Weather Areas145
Stopping the Engine149
Machine Operation150
Preparations for Moving the Machine off150
Moving Machine Forward151
Moving Machine Backward152
Stopping Machine153
Steering the Machine154
Steering154
Swinging156
Work Equipment Controls and Operations157
Working Mode159
Prohibited Operations160
General Operation Information162
Traveling on Slopes163
Escape from Mud165
Stuck One Side of Track165
Stuck both Sides of Tracks165
Recommended Applications166
Backhoe Work166
Shovel Work166
Ditching Work166
Loading Work167
Bucket Replacement and Inversion168
Replacement168
Inversion169
Parking Machine170
Check after Shut off Engine171
Machine Inspection after Daily Work172
Locking172
Overload Warning Device172
Transportation173
Transportation Procedure173
Loading and Unloading with Trailer174
Loading175
Securing Machine177
Unloading180
Lifting Machine182
Cold Weather Operation183
Cold Weather Operation Information183
Fuel and Lubricants183
Cooling System Coolant183
Battery184
After Daily Work Completion185
After Cold Weather Season185
Long Term Storage186
Before Storage186
During Storage186
After Storage187
Starting Machine after Long-Term Storage187
Troubles and Actions188
Running out of Fuel188
Phenomena that Are Not Failures188
Towing the Machine189
Lightweight Towing Hole189
Severe Job Condition190
Discharged Battery191
Battery Removal and Installation191
Battery Charges192
Starting Engine with Booster Cables193
Other Trouble195
Electrical System195
Chassis196
Engine197
Electronic Control System198
Maintenance199
Maintenance Information200
Lubricants, Coolant and Filters203
Handling Oil, Fuel, Coolant, and Performing Oil Clinic203
Oil203
Fuel203
Cooling System Coolant204
Grease204
Carrying out Kowa (Komatsu Oil Wear Analysis)205
Oil and Fuel Storage206
Filters206
Electric System Maintenance206
Wear Parts207
Wear Parts List207
Lubricants, Fuel and Coolant Specifications208
Proper Selection208
Tightening Torque Specifications212
Tightening Torque List212
Safety Critical Parts213
Safety Critical Parts List213
Maintenance Schedule214
Maintenance Interval for Hydraulic Breaker216
Maintenance Procedure217
Initial 250 Hours Maintenance (Only after the First 250 Hours)217
Initial 1000 Hours Maintenance (Only after the First 1000 Hours)217
When Required218
Check, Clean and Replace Air Cleaner Element218
Clean Inside of Cooling System223
Check and Tighten Track Shoe Bolts226
Check and Adjust Track Tension227
Check Electrical Intake Air Heater229
Replace Bucket Teeth (Vertical Pin Type)230
Replace Bucket Teeth (Horizontal Pin Type)233
Adjust Bucket Clearance234
Check Window Washer Fluid Level, Add Fluid235
Check and Adjust Air Conditioner236
Wash Washable Floor237
Washing Washable Floor237
Bleeding Air from Hydraulic System241
Method for Releasing Internal Pressure in Hydraulic Circuit244
Check Nitrogen Gas Charge Pressure in Accumulator (Control Circuit)244
Check before Starting245
Checks before Starting245
Every 100 Hours Maintenance246
Lubricating246
Check Swing Machinery Case Oil, Add Oil248
Every 250 Hours Maintenance249
Check Oil Level in Final Drive Case, Add Oil249
Check Level of Battery Electrolyte250
Every 500 Hours Maintenance253
Replace Fuel Filter Cartridge253
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge254
Check Swing Pinion Grease Level, Add Grease255
Lubricate Swing Circle255
Radiator Core and Fins - Check/Clean256
Clean Air Conditioner Fresh/Recirc Filters257
Clean Atr Conditioner Fresh/Recirc Filters257
Replace Hydraulic Oil Filter Element259
Replace Breather Element in Hydraulic Tank260
Check and Adjust Cooling Fan Belt Tension261
Check, Adjust Air Conditioner Compressor Belt Tension262
Check and Adjust Air Conditioner Compressor Belt Tension262
Every 1000 Hours Maintenance263
Change Oil in Swing Machinery Case263
Change Oil in Final Drive Case264
Check All Tightening Parts of Turbocharger264
Check Play Turbocharger Rotor264
Check Nitrogen Gas Charge Pressure in Accumulator (for Breaker)264
Every 2000 Hours Maintenance265
Check Pto Gear Case, Add Oil265
Clean Hydraulic Tank Strainer266
Clean, Check Turbocharger266
Check Alternator, Starting Motor266
Check Engine Valve Clearance, Adjust266
Clean Hydraulic Oil Tank Strainer266
Every 4000 Hours Maintenence267
Check Water Pump267
Every 4000 Hours Maintenance267
Every 5000 Hours Maintenance268
Change Oil in Hydraulic Tank268
Specifications269
Explanation of Lifting Capacity Chart (Pc130-7 1- Pc Boom)273
Explanation of Lifting Capacity Chart (Pc130-7 2-Pc Boom)275
Attachments and Options277
General Precautions for Safety278
Hydraulic Quick Coupler Piping278
Locations278
Operation279
Precautions When Selecting281
Read the Instruction Manual Thoroughly281
Precautions When Removing or Installing281
Precautions When Using282
Bucket with Hook283
Hook Condition283
Prohibited Operations283
Machine Ready for Attachment284
Locations284
Hydraulic Circuit287
Hydraulic Circuit Connection287
Attachment Removal and Installation288
Attachment Removal288
Attachment Installation288
Attachment Operations290
When Using Breaker290
When Using General Attachment such as Crusher291

Komatsu PC130-7 - Machine Operation and Control Systems

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