KTM 400 EXC AUS 2011 User Manual

301ENGINE 102
- Remove the cable binder and disconnect all connectors of the engine wiring har-
ness in area •.
- Remove screws •. Take off the clutch slave cylinder and hang it to the side.
• Info
I Do not kink the clutch line.
Do not activate the clutch lever if the clutch slave cylinder has been
removed.
- Take out the clutch push rod.
- Slide back cover •. Remove the nut of the electrical connector on the starter
motor and take off the cable.
- Remove screws •. Lift the engine out of the frame.
• Info
I You should have an assistant for this step.
Make sure that the engine is sufficiently secured against falling over.
Protect the frame and attachments from damage.
- Position the engine in the frame. Mount screws. but do not tighten yet.
• Info
I You should have an assistant for this step.
Make sure that the engine is sufficiently secured against falling over.
Protect the frame and attachments from damage.
- Position the electrical connection on the starter motor. Mount and tighten the nut.
Slide
on cover •.
Guideline
Remaining nuts, chassis M6 15 Nm
(11.1 Ibf ft)
- Insert the clutch push rod with the small diameter facing the clutch side.
- Position the clutch slave cylinder. Mount and tighten screws •.
Guideline
I Screw, clutch slave cylinder
110 Nm (7.4 Ibf It) I
- Attach all connectors of the engine wiring harness in area e.
- Position the connectors, wiring harness and clutch line and fix them with cable
binders.
- Attach the spark plug connector.
- Attach the engine vent hose. on the valve cover and engine case.
- Attach the radiator hose with the thermostat. Position hose clamps. and tighten.
-
Attach the radiator hoses. Position hose clamps. and tighten.
301ENGINE 102
- Remove the cable binder and disconnect all connectors of the engine wiring har-
ness in area •.
- Remove screws •. Take off the clutch slave cylinder and hang it to the side.
• Info
I Do not kink the clutch line.
Do not activate the clutch lever if the clutch slave cylinder has been
removed.
- Take out the clutch push rod.
- Slide back cover •. Remove the nut of the electrical connector on the starter
motor and take off the cable.
- Remove screws •. Lift the engine out of the frame.
• Info
I You should have an assistant for this step.
Make sure that the engine is sufficiently secured against falling over.
Protect the frame and attachments from damage.
- Position the engine in the frame. Mount screws. but do not tighten yet.
• Info
I You should have an assistant for this step.
Make sure that the engine is sufficiently secured against falling over.
Protect the frame and attachments from damage.
- Position the electrical connection on the starter motor. Mount and tighten the nut.
Slide
on cover •.
Guideline
Remaining nuts, chassis M6 15 Nm
(11.1 Ibf ft)
- Insert the clutch push rod with the small diameter facing the clutch side.
- Position the clutch slave cylinder. Mount and tighten screws •.
Guideline
I Screw, clutch slave cylinder
110 Nm (7.4 Ibf It) I
- Attach all connectors of the engine wiring harness in area e.
- Position the connectors, wiring harness and clutch line and fix them with cable
binders.
- Attach the spark plug connector.
- Attach the engine vent hose. on the valve cover and engine case.
- Attach the radiator hose with the thermostat. Position hose clamps. and tighten.
-
Attach the radiator hoses. Position hose clamps. and tighten.

KTM 400 EXC AUS 2011 Specifications

General

Brand	KTM
Model	400 EXC AUS 2011
Category	Motorcycle
Language	English