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KTM 400 EXC AUS 2011 User Manual

KTM 400 EXC AUS 2011
272 pages
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TECHNICAL
DATA
-
TOLERANCE,
WEAR
LIMITS
OF
ENGINE
196
Camshaft -
cam
height
Exhausl
33.10
...
33.30
mm
(1.3031... 1.311 in)
Camshaft -
cam
height
(Every
450
models)
Inlake
33.90
...
34.10
mm
(1.3346 ... 1.3425 in)
Camshaft -
cam
height (all
400
models)
Intake
33.90
...
34.10
mm
(1.3346 ... 1.3425 in)
Camshaft -
cam
heighl (All
530
models)
Intake
34.20
...
34.40
mm
(1.3465 ... 1.3543 in)
Valve
Intake sealing seal width
2.00
mm
(0.0787 in)
Exhausl sealing seal widlh 2.00
mm
(0.0787 in)
Run-out
at
valve
plate
S
0.05
mm
(S
0.002
in)
Valve
spring
Inlake minimum length (wilhoul
valve
spring
seat)
46.5
mm
(1.831 in)
Exhausl minimum length (withoul
valve
spring
seat)
43.0
mm
(1.693 in)
Valve
spri
ng
seal 0.9 ... 1.0
mm
(0.035 ... 0.039 in)
Cylinder/cylinder
head
-
sealing
area
distortion
S 0.1
mm
(S
0.004
in)
Piston - diameter
Size
I
94.93
...
94.96
mm
(3.7374 ...
3.7386
in)
Size
II
94.94
...
94.97
mm
(3.7378 ...
3.739
in)
Cylinder - drill hole diameler
Size
I
95
... 95.012
mm
(3.74 ...
3.74062
in)
Size
II
95.013
...
95.025
mm
(3.74066 ...
3.74113
in)
Piston/cylinder
-
mounting
clearance
Size
I
0.040
...
0.082
mm
(0.00157 ...
0.00323
in)
Size
II
0.043
...
0.085
mm
(0.00169 ...
0.00335
in)
Wear
limil
0.120
mm
(0.00472 in)
Piston ring
end
gap
Compression
ring
S 1
mm
(S
0.04
in)
Oil
scraper ring S 1.2
mm
(S
0.047 in)
Conrad
bearing
-
axial
clearance
S 1.1
mm
(S
0.043 in)
Conrod
bearing
-
radial
clearance
S
0.05
mm
(S
0.002
in)
Crankshaft - run-oul
on
bearing pin S
0.16
mm
(S
0.0063
in)
Crankshaft
-
external
crank
web
dimension
63±0.05
mm
(2.48±0.002 in)
Clulch facing disc - Ihickness
Outer
2.6 ... 2.7
mm
(0.102 ... 0.106 in)
Innermosl
2.9 ...
3.0
mm
(0.114 ...
0.118
in)
Clulch spring - length
43
...
44.03
mm
(1.69 ... 1.7335 in)
Thrust surface, clulch facing discs
in
ouler clutch hub S 0.5
mm
(S
0.02 in)
Oil
pressure
regulalor
valve
Minimum length of preload spring 23.5
mm
(0.925 in)
Oil
pump
External
rotor/engine
case
clearance
S
0.20
mm
(S
0.0079
in)
External
rotor/internal
rotor
clearance
S
0.20
mm
(S
0.0079
in)
End
play
S
0.15
mm
(S
0.0059
in)
Engine
oil
consumption
S
20
mllh
(S
0.68
flo
oz.lhr)
Shift fork
Thickness
al
leaf
4.85
... 4.95
mm
(0.1909 ...
0.1949
in)
Shift shaft - play
in
sliding plale/shift quadranl
0.4
... 0.8
mm
(0.016 ... 0.031 in)
Transmission
shaft
-
run-out
S
0.06
mm
(S
0.0024
in)
TECHNICAL
DATA
-
TOLERANCE,
WEAR
LIMITS
OF
ENGINE
196
Camshaft -
cam
height
Exhausl
33.10
...
33.30
mm
(1.3031... 1.311 in)
Camshaft -
cam
height
(Every
450
models)
Inlake
33.90
...
34.10
mm
(1.3346 ... 1.3425 in)
Camshaft -
cam
height (all
400
models)
Intake
33.90
...
34.10
mm
(1.3346 ... 1.3425 in)
Camshaft -
cam
heighl (All
530
models)
Intake
34.20
...
34.40
mm
(1.3465 ... 1.3543 in)
Valve
Intake sealing seal width
2.00
mm
(0.0787 in)
Exhausl sealing seal widlh 2.00
mm
(0.0787 in)
Run-out
at
valve
plate
S
0.05
mm
(S
0.002
in)
Valve
spring
Inlake minimum length (wilhoul
valve
spring
seat)
46.5
mm
(1.831 in)
Exhausl minimum length (withoul
valve
spring
seat)
43.0
mm
(1.693 in)
Valve
spri
ng
seal 0.9 ... 1.0
mm
(0.035 ... 0.039 in)
Cylinder/cylinder
head
-
sealing
area
distortion
S 0.1
mm
(S
0.004
in)
Piston - diameter
Size
I
94.93
...
94.96
mm
(3.7374 ...
3.7386
in)
Size
II
94.94
...
94.97
mm
(3.7378 ...
3.739
in)
Cylinder - drill hole diameler
Size
I
95
... 95.012
mm
(3.74 ...
3.74062
in)
Size
II
95.013
...
95.025
mm
(3.74066 ...
3.74113
in)
Piston/cylinder
-
mounting
clearance
Size
I
0.040
...
0.082
mm
(0.00157 ...
0.00323
in)
Size
II
0.043
...
0.085
mm
(0.00169 ...
0.00335
in)
Wear
limil
0.120
mm
(0.00472 in)
Piston ring
end
gap
Compression
ring
S 1
mm
(S
0.04
in)
Oil
scraper ring S 1.2
mm
(S
0.047 in)
Conrad
bearing
-
axial
clearance
S 1.1
mm
(S
0.043 in)
Conrod
bearing
-
radial
clearance
S
0.05
mm
(S
0.002
in)
Crankshaft - run-oul
on
bearing pin S
0.16
mm
(S
0.0063
in)
Crankshaft
-
external
crank
web
dimension
63±0.05
mm
(2.48±0.002 in)
Clulch facing disc - Ihickness
Outer
2.6 ... 2.7
mm
(0.102 ... 0.106 in)
Innermosl
2.9 ...
3.0
mm
(0.114 ...
0.118
in)
Clulch spring - length
43
...
44.03
mm
(1.69 ... 1.7335 in)
Thrust surface, clulch facing discs
in
ouler clutch hub S 0.5
mm
(S
0.02 in)
Oil
pressure
regulalor
valve
Minimum length of preload spring 23.5
mm
(0.925 in)
Oil
pump
External
rotor/engine
case
clearance
S
0.20
mm
(S
0.0079
in)
External
rotor/internal
rotor
clearance
S
0.20
mm
(S
0.0079
in)
End
play
S
0.15
mm
(S
0.0059
in)
Engine
oil
consumption
S
20
mllh
(S
0.68
flo
oz.lhr)
Shift fork
Thickness
al
leaf
4.85
... 4.95
mm
(0.1909 ...
0.1949
in)
Shift shaft - play
in
sliding plale/shift quadranl
0.4
... 0.8
mm
(0.016 ... 0.031 in)
Transmission
shaft
-
run-out
S
0.06
mm
(S
0.0024
in)

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KTM 400 EXC AUS 2011 Specifications

General IconGeneral
BrandKTM
Model400 EXC AUS 2011
CategoryMotorcycle
LanguageEnglish

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