04LSHOCK
ABSORBER,
SWINGARM
Replacinllhe
pilot
bushinl
200798-10
Checkinllhe
damper
200811-10
- Disassemble the
seal
ring retainer. (or
p.
47)
-
Press
pilot
bushing.
out of
seal
ring
retainer.
using the special tool.
I
Press
drift
(Tl504)
(or
p.
266)
- Slide the
new
pilot
bushing.
onto the special tool.
I
Press
drift
(Tl504)
(or
p.
266)
- Position the pilot bushing
in
the
seal
ring retainer using the special tool.
I
Press
drift
(Tl504)
(or
p.
266)
- Support
seal
ring
retainer.
with the
sleeve.
of the special tool.
Press
the pilot
bushing all the
way
in.
I Assembly tool
(Tl50S)
(or
p.
266)
- Lubricate the special tool.
Shock absorber oil
(SAE
2,5)
(50180342S1)
(or
p.
250)
Calibration pin
(Tl205)
(or
p.
263)
- Support
seal
ring
retainer.
with the
sleeve.
of the special tool.
I Assembly tool
(Tl50S)
(or
p.
266)
-
Press
the special tool through the
new
pilot bushing.
I Calibration pin
(Tl205)
(or
p.
263)
,/
The pilot bushing is to
be
calibrated.
- Assemble the
seal
ring retainer. (or
p.
52)
Condition
The damper
has
been
disassembled.
- Measure the inside diameter
on
both ends
and
in the middle
of
the damper car-
tridge.
Damper tube
Diameter
50.08
mm
(1.9716
in)
•
If
the measured value
is
greater than the specified value:
- Replace the damper cartridge.
- Check the damper cartridge for damage
and
wear.
•
If
there is damage
or
wear:
- Replace the damper cartridge.
- Check the heim joint for damage
and
wear.
•
If
there is damage
or
wear:
- Replace the heim joint.
48
04LSHOCK
ABSORBER,
SWINGARM
Replacinllhe
pilot
bushinl
200798-10
Checkinllhe
damper
200811-10
- Disassemble the
seal
ring retainer. (or
p.
47)
-
Press
pilot
bushing.
out of
seal
ring
retainer.
using the special tool.
I
Press
drift
(Tl504)
(or
p.
266)
- Slide the
new
pilot
bushing.
onto the special tool.
I
Press
drift
(Tl504)
(or
p.
266)
- Position the pilot bushing
in
the
seal
ring retainer using the special tool.
I
Press
drift
(Tl504)
(or
p.
266)
- Support
seal
ring
retainer.
with the
sleeve.
of the special tool.
Press
the pilot
bushing all the
way
in.
I Assembly tool
(Tl50S)
(or
p.
266)
- Lubricate the special tool.
Shock absorber oil
(SAE
2,5)
(50180342S1)
(or
p.
250)
Calibration pin
(Tl205)
(or
p.
263)
- Support
seal
ring
retainer.
with the
sleeve.
of the special tool.
I Assembly tool
(Tl50S)
(or
p.
266)
-
Press
the special tool through the
new
pilot bushing.
I Calibration pin
(Tl205)
(or
p.
263)
,/
The pilot bushing is to
be
calibrated.
- Assemble the
seal
ring retainer. (or
p.
52)
Condition
The damper
has
been
disassembled.
- Measure the inside diameter
on
both ends
and
in the middle
of
the damper car-
tridge.
Damper tube
Diameter
50.08
mm
(1.9716
in)
•
If
the measured value
is
greater than the specified value:
- Replace the damper cartridge.
- Check the damper cartridge for damage
and
wear.
•
If
there is damage
or
wear:
- Replace the damper cartridge.
- Check the heim joint for damage
and
wear.
•
If
there is damage
or
wear:
- Replace the heim joint.
48
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