KTM 400 EXC AUS 2011 User Manual

30JENGINE - WORK ON THE INDIVIDUAL PARTS 138
Aulmbllnl thl IIIIln shaft
• Info
I Use new lock rings with every repair.
- Carefully lubricate all parts before assembling.
- Check the transmission. (
.. p. 139)
Il,
g@
200178-01
- Secure the main shaft with the toothed end facing downward in the vise.
Guideline
I Use soft jaws
- Mount split needle
bearing., attach 5th gear idler gear. with shift dog facing upward.
- Mount stop
disk. and lock ring e.
- Attach 3rd/4th gear sliding gear. with the small toothed wheel facing downward and mount lock ring •.
- Attach stop disk. and split needle bearing •.
- Attach 6th gear idler gear. with the shift dog facing downward.
- Attach 2nd
gear fixed gear. with the collar facing downward and stop disk •.
- Finally, check all gear wheels for smooth operation.
Diaaalmblini thl countll1lhaft
I
200179-01
- Fix the countershaft in the vice with the toothed end facing downward.
Guideline
I Use soft jaws
-
Remove stop disk. and 1st-gear idler gear •.
- Remove needle bearing. and stop disk e.
- Remove 5th gear sliding gear. and lock ring •.
- Remove stop disk. and 3rd gear idler gear •.
- Remove needle bearing. and 4th gear idler gear •.
- Remove needle bearing. and stop disk •.
- Remove lock ring. and 6th gear sliding gear •.
- Remove stop disk. and lock ring •.
- Remove 2nd gear idler gear. and needle bearing •.
30JENGINE - WORK ON THE INDIVIDUAL PARTS 138
Aulmbllnl thl IIIIln shaft
• Info
I Use new lock rings with every repair.
- Carefully lubricate all parts before assembling.
- Check the transmission. (
.. p. 139)
Il,
g@
200178-01
- Secure the main shaft with the toothed end facing downward in the vise.
Guideline
I Use soft jaws
- Mount split needle
bearing., attach 5th gear idler gear. with shift dog facing upward.
- Mount stop
disk. and lock ring e.
- Attach 3rd/4th gear sliding gear. with the small toothed wheel facing downward and mount lock ring •.
- Attach stop disk. and split needle bearing •.
- Attach 6th gear idler gear. with the shift dog facing downward.
- Attach 2nd
gear fixed gear. with the collar facing downward and stop disk •.
- Finally, check all gear wheels for smooth operation.
Diaaalmblini thl countll1lhaft
I
200179-01
- Fix the countershaft in the vice with the toothed end facing downward.
Guideline
I Use soft jaws
-
Remove stop disk. and 1st-gear idler gear •.
- Remove needle bearing. and stop disk e.
- Remove 5th gear sliding gear. and lock ring •.
- Remove stop disk. and 3rd gear idler gear •.
- Remove needle bearing. and 4th gear idler gear •.
- Remove needle bearing. and stop disk •.
- Remove lock ring. and 6th gear sliding gear •.
- Remove stop disk. and lock ring •.
- Remove 2nd gear idler gear. and needle bearing •.

KTM 400 EXC AUS 2011 Specifications

General

Brand	KTM
Model	400 EXC AUS 2011
Category	Motorcycle
Language	English