126 Disassembly and Reassembly TM9100 Service Manual
© Tait Electronics Limited August 2005
Opening the
Radio Body
The circled numbers in this section refer to the items in Figure 5.3 on
page 127.
1. Use a Torx T20 screwdriver to remove the four screws
c.
Important If an options board is fitted inside the lid, an options loom
will connect the options board to the internal options con-
nector on the main board. In this case, carefully fold over
the lid and disconnect the loom.
2. Carefully remove the lid assembly
d.
3. Inspect the main seal in the lid for damage, and replace if necessary.
Removing the
Main-Board
Assembly
The circled numbers in this section refer to the items in Figure 5.3 on
page 127.
1. Remove the auxiliary connector bung
h (if fitted).
2. Remove the RF connector seal
j using one of the tabs located at the
bottom of the seal—preferably by hand. If necessary, lift up the tap
using the blade of a small flat-bladed screwdriver. Do not damage the
seal with the screwdriver.
3. Use a Torx T10 screwdriver to remove the screws
e connecting the
main board to the chassis.
4. Use a Torx T20 screwdriver to remove the screws
i connecting the
heat-transfer block to the rear of the chassis.
Note Make sure not to touch the thermal paste on the chassis, the heat-
transfer block, and the underside of the main board. If the thermal
paste is contaminated, you must re-apply thermal paste as
described in “Fitting the Main-Board Assembly to the Chassis” on
page 133.
5. Holding a hand over the chassis to catch the main-board assembly,
turn the chassis upside down and tap its fins on the edge of the
workbench. This will release the heat-transfer block from the chassis.
6. With the 50W/40W radio, the gap pad
1) on the L-shaped ridge
must be replaced each time the main board is removed.