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Allen-Bradley E300 User Manual
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Rockwell Automation Publication
193-UM015E-EN-P - October
2015
35
Installation and W
iring
C
h
a
p
t
e
r
2
100-C60…-
C97 Star
ter Assembly Installation
The starte
r assembly installat
ion inst
ructions are for use wit
h E300 relay Sensing
Module cat
alo
g nu
mbers 193-ESM-___-___-
C97
Figure
14 -
100-C60…-
C97 Star
ter Assembly Installation
0.79 - 1.24 N•m
7 -11 lb-in
2
4 N•m, 35 lb-in
7
8
4
3
1
6
5
0.79 - 1.24 Nm
7 -11 lb-in
34
36
Table of Contents
Default Chapter
3
Table of Contents
3
Additional Resources
15
Preface
15
Terminology
15
Chapter 1 Overview
17
Communication Options
17
Modular Design
17
Product Overview
17
Diagnostic Information
18
Simplified Wiring
18
Catalog Number Explanation
19
Sensing Module
19
Control Module
19
Communication Module
19
Digital Expansion Module
20
Analog Expansion Module
20
Operator Station
20
Power Supply
20
Module Description
21
Sensing Module
21
Control Module
22
Communication Module
22
Optional Add-On Modules
23
Optional Expansion I/O
23
Optional Operator Station
24
Optional Expansion Bus Power Supply
24
Protection Features
25
Standard Current-Based Protection
25
Ground Fault Current-Based Protection
25
Voltage- and Power-Based Protection
25
Thermal-Based Protection
26
Applications
26
Chapter 2
27
Installation and Wiring
27
Introduction
27
Receiving
27
Storing
27
Unpacking/Inspecting
27
General Precautions
28
Base Relay Assembly
29
Control Module to Sensing Module Assembly
29
Communication Module to Control Module Assembly
30
Expansion Bus Digital and Analog I/O Modules and Power Supply Installation
31
Expansion Bus Peripherals
31
Expansion Bus Network Installation
32
Expansion Bus Operator Station Installation
32
Starter Assembly
34
100-C09
34
100-C60
35
100-D115
36
Starter Dimensions
37
DIN Rail / Panel Mount Dimensions
42
Pass-Thru Modules Dimensions
45
Expansion Bus Peripherals Dimensions
46
Terminals
48
Sensing Module
48
Control Module
50
Expansion Digital Module
52
Expansion Analog Module
53
Expansion Power Supply
55
Grounding
56
Short-Circuit Ratings
56
Fuse Coordination
61
Typical Motor Connections
61
Three-Phase Direct On-Line (DOL) and Single-Phase Full-Voltage
62
External Line Current Transformer Application
62
Current Transformer Ratio
62
Control Circuits
66
Full-Voltage Non-Reversing Starter (with Network Control)
66
Full-Voltage Reversing Starter (with Network Control)
67
Chapter 3
69
Diagnostic Station
69
Displaying a Parameter
69
Parameter Group Navigation
70
Linear List Navigation
71
System Info
72
Introduction
69
Navigation Keys
69
Editing Parameters
73
Editing a Configuration Parameter
73
Editing a Numeric Parameter
73
Editing a Bit Enumerated Parameter
74
Programmable Display Sequence
74
Display Sequence
74
Stopping the Display Sequence
75
Automatic Trip and Warning Screens
76
Chapter 4
77
Device Modes
77
Administration Mode
77
Ready Mode
78
Run Mode
78
Rockwell Automation Publication 193-UM015E-EN-P - October
78
Test Mode
79
Invalid Configuration Mode
79
Introduction
77
System Operation and Configuration
77
Option Match
80
Enable Option Match Protection Trip (Parameter 186)
81
Enable Option Match Protection Warning (Parameter 192)
82
Control Module Type (Parameter 221)
82
Sensing Module Type (Parameter 222)
83
Communication Module Type (Parameter 223)
83
Operator Station Type (Parameter 224)
84
Digital I/O Expansion Module 1 Type (Parameter 225)
84
Digital I/O Expansion Module 2 Type (Parameter 226)
85
Digital I/O Expansion Module 3 Type (Parameter 227)
85
Digital I/O Expansion Module 4 Type (Parameter 228)
85
Analog I/O Expansion Module 1 Type (Parameter 229)
86
Analog I/O Expansion Module 2 Type (Parameter 230)
87
Analog I/O Expansion Module 3 Type (Parameter 231)
87
Analog I/O Expansion Module 4 Type (Parameter 232)
88
Option Match Action (Parameter 233)
88
Security Policy
88
Device Configuration Policy
89
Device Reset Policy
89
Firmware Update Policy
90
Security Configuration Policy
90
I/O Assignments
90
Input Pt00 Assignment (Parameter 196)
90
Input Pt01 Assignment (Parameter 197)
91
Input Pt02 Assignment (Parameter 198)
91
Input Pt03 Assignment (Parameter 199)
92
Input Pt04 Assignment (Parameter 200)
92
Input Pt05 Assignment (Parameter 201)
93
Output Pt00 Assignment (Parameter 202)
94
Output Pt01 Assignment (Parameter 203)
95
Output Pt02 Assignment (Parameter 204)
96
Output Relay Configuration States
96
Output Relay Protection Fault Modes
97
Output Relay Communication Fault Modes
100
Output Relay Communication Idle Modes
106
Expansion Bus Fault
110
Expansion Bus Trip
110
Expansion Bus Warning
112
Emergency Start
112
Diagnostic Station User-Defined Screens
114
User-Defined Screen 1
115
User-Defined Screen 2
115
User-Defined Screen 3
116
User-Defined Screen 4
117
Display Timeout
117
Language
114
Analog I/O Expansion Modules
118
Analog Input Channels
118
Analog Output Channel
120
Update Rate
122
Analog Module 1
123
Analog Module 2
130
Analog Module 3
137
Analog Module 4
144
Network Start Configuration States
151
Network Start Communication Fault Modes
151
Network Start Communication Idle Modes
153
Introduction to Operating Modes
153
Chapter 5
155
Introduction
155
Operating Modes
155
Overload Operating Modes
155
Overload (Network)
155
Overload (Operator Station)
157
Overload (Local I/O)
160
Overload (Custom)
162
Non-Reversing Starter Operating Modes
164
Non-Reversing Starter (Network)
165
Non-Reversing Starter (Network) with Feedback
167
Non-Reversing Starter (Operator Station)
170
Non-Reversing Starter (Operator Station) with Feedback
173
Non-Reversing Starter (Local I/O) - Two-Wire Control
176
Two-Wire Control with Feedback
178
Non-Reversing Starter (Local I/O) - Three-Wire Control
181
Three-Wire Control with Feedback
183
Non-Reversing Starter (Network & Operator Station)
186
Non-Reversing Starter (Network & Operator Station)
190
With Feedback
190
Two-Wire Control
193
Non-Reversing Starter (Network & Local I/O)
195
Non-Reversing Starter (Network & Local I/O) with Feedback
195
Two-Wire Control
195
Three-Wire Control
199
Non-Reversing Starter (Network & Local I/O) with Feedback
201
Three-Wire Control
201
Non-Reversing Starter (Custom)
204
Reversing Starter Operating Modes
205
Reversing Starter (Network)
205
Rockwell Automation Publication 193-UM015E-EN-P - October
205
Reversing Starter (Network) with Feedback
209
Reversing Starter (Operator Station)
214
Reversing Starter (Operator Station) with Feedback
219
Reversing Starter (Local I/O) - Two-Wire Control
226
Reversing Starter (Local I/O) - Two-Wire Control
230
With Feedback
230
Reversing Starter (Local I/O) - Three-Wire Control
235
Reversing Starter (Network & Operator Station)
239
Reversing Starter (Network & Local I/O) - Two-Wire Control
245
Reversing Starter (Network & Local I/O) - Three-Wire Control
250
Reversing Starter (Custom)
255
Two-Speed Starter Operating Modes
256
Two-Speed Starter (Network)
257
Two-Speed Starter (Network) with Feedback
261
Two-Speed Starter (Operator Station)
266
Two-Speed Starter (Operator Station) with Feedback
271
Two-Speed Starter (Local I/O) - Two-Wire Control
278
Two-Speed Starter (Local I/O
279
Two-Speed Starter (Local I/O
280
Two-Speed Starter (Local I/O
281
Two-Speed Starter (Local I/O) - Two-Wire Control with Feedback
282
Two-Speed Starter (Local I/O) - Three-Wire Control
287
Two-Speed Starter (Network & Operator Station)
290
Two-Speed Starter (Network & Local I/O) - Two-Wire Control
296
Three-Wire Control
301
Monitor Operating Mode
306
Monitor (Custom)
307
Chapter 6
309
Current-Based Protection
309
Overload Protection
312
Phase Loss Protection
319
Ground Fault Current Protection
321
Stall Protection
327
Jam Protection
330
Underload Protection
333
Current Imbalance Protection
336
Line Undercurrent Protection
340
Line Overcurrent Protection
349
Line Loss Protection
357
Introduction
309
Protective Trip and Warning Functions
309
Voltage-Based Protection
364
Undervoltage Protection
367
Overvoltage Protection
370
Voltage Imbalance Protection
373
Phase Rotation Protection
376
Frequency Protection
378
Power-Based Protection
384
Real Power (Kw) Protection
386
Reactive Power (Kvar) Protection
393
Apparent Power (Kva) Protection
406
Power Factor Protection
412
Control-Based Protection
425
Test Trip
427
Thermistor (PTC) Protection
428
Devicelogix Protection
429
Operator Station Trip
431
Remote Trip
432
Start Inhibit Protection
433
Preventive Maintenance
435
Hardware Fault
437
Configuration Trip
438
Option Match
439
Contactor Feedback Protection
439
Expansion Bus Fault
440
Nonvolatile Storage Fault
440
Test Mode Trip
441
Analog-Based Protection
443
Analog Module 1
444
Analog Module 2
452
Analog Module 3
460
Analog Module 4
467
Chapter 7
477
Configuration Preset
477
Factory Defaults
478
Introduction
477
Trip Reset
477
Clear Command
481
Clear Operating Statistics
482
Clear History Logs
482
Clear % TCU
483
Clear Kwh
483
Clear Kvarh
483
Clear Kvah
484
Clear Max. Kw Demand
484
Clear Max Kvar Demand
484
Clear Max Kva Demand
484
Clear All
484
Rockwell Automation Publication 193-UM015E-EN-P - October
485
Chapter 8
487
Device Monitor
487
Percent Thermal Capacity Utilized
487
Time to Trip
488
Time to Reset
488
Current Trip Status
489
Voltage Trip Status
490
Power Trip Status
491
Control Trip Status
491
Current Warning Status
492
Voltage Warning Status
492
Power Warning Status
493
Control Warning Status
493
Input Status 0
494
Input Status 1
494
Output Status
495
Operator Station Status
496
Device Status 0
497
Device Status 1
498
Firmware Revision Number
498
Control Module ID
499
Sensing Module ID
499
Operator Station ID
500
Expansion Digital Module ID
500
Expansion Analog Module ID
501
Operating Time
501
Starts Counter
501
Starts Available
502
Time to Start
502
Year
502
Month
503
Day
503
Hour
503
Minute
504
Second
504
Invalid Configuration Parameter
504
Invalid Configuration Cause
505
Mismatch Status
505
Introduction
487
Metering and Diagnostics
487
Current Monitor
506
L1 Current
506
L2 Current
507
L3 Current
507
Average Current
507
L1 Percent FLA
508
L2 Percent FLA
508
L3 Percent FLA
508
Average Percent FLA
509
Ground Fault Current
509
Current Imbalance
509
Voltage Monitor
510
L1-L2 Voltage
510
L2-L3 Voltage
510
L3-L1 Voltage
511
Average L-L Voltage
511
L1-N Voltage
511
L2-N Voltage
512
L3-N Voltage
512
Average L-N Voltage
512
Voltage Imbalance
513
Frequency
513
Phase Rotation
514
Power Monitor
514
Power Scale
514
L1 Real Power
515
L2 Real Power
515
L3 Real Power
515
Total Real Power
516
L1 Reactive Power
516
L2 Reactive Power
517
L3 Reactive Power
517
Total Reactive Power
517
L1 Apparent Power
518
L2 Apparent Power
518
L3 Apparent Power
519
Total Apparent Power
519
L1 Power Factor
519
L2 Power Factor Power
520
L3 Power Factor
520
Total Power Factor
520
Energy Monitor
521
Kwh 10^9
521
Kwh 10^6
521
Kwh 10^3
521
Kwh 10^0
522
Kwh 10^-3
523
Kvarh Consumed 10^9
523
Kvarh Consumed 10^6
523
Kvarh Consumed 10^3
524
Kvarh Consumed 10^0
524
Kvarh Consumed 10^-3
525
Kvarh Generated 10^9
525
Kvarh Generated 10^6
525
Kvarh Generated 10^3
526
Kvarh Generated 10^0
526
Kvarh Generated 10^-3
527
Kvarh Net 10^9
527
Kvarh Net 10^6
527
Kvarh Net 10^3
528
Kvarh Net 10^0
528
Kvarh Net 10^-3
529
Kvah 10^9
529
Kvah 10^6
529
Kvah 10^3
530
Kvah 10^0
530
Kvah 10^-3
531
Kw Demand
531
Max. Kw Demand
531
Kvar Demand
532
Max Kvar Demand
532
Kva Demand
532
Max Kva Demand
532
Analog Monitor
533
Analog Module 1
533
Analog Module 2
535
Analog Module 3
536
Analog Module 4
538
Trip / Warning History
539
Trip History
539
Warning History
545
Trip Snapshot
551
Trip Snapshot L1-L2 Voltage
551
Trip Snapshot L2-L3 Voltage
551
Trip Snapshot L3-L1 Voltage
552
Trip Snapshot Total Real Power
552
Trip Snapshot Total Reactive Power
552
Trip Snapshot Total Apparent Power
553
Trip Snapshot Total Power Factor
553
Chapter 9
555
Devicelogix™ Functionality
555
Introduction
555
Output Relay Overrides
555
Devicelogix Programming
556
Chapter 10
559
Ethernet/Ip Communication
559
Introduction
559
Network Design
559
Determining Network Parameters
561
Setting the IP Network Address
562
Ethernet/Ip Node Address Selection Switches
562
Assign Network Parameters Via the BOOTP/ DHCP Utility
563
MAC Scanner Software
565
Other Factors to Consider When Assigning Network Parameters
565
Web Server
566
Web Server Security and System Password
566
Permanently Enabling the Web Server
568
Duplicate IP Address Detection
569
Behavior of Modules with Duplicate IP Addresses
569
DNS Addressing
570
Electronic Data Sheet (EDS) File Installation
570
Download the EDS File
571
View and Configure Parameters
574
Viewing Parameters
574
Editing Parameters
575
Automation Controller Communication
577
I/O Messaging
577
Add-On Profile
578
Offline E300 Relay Logix Integration with Add-On Profile
593
Offline E300 Relay Integration with a Generic Profile
599
E-Mail/Text
605
E-Mail Configuration
606
Text Notifications
608
Limitations
608
Troubleshooting
608
Chapter 11
611
Firmware Compatibility
611
Firmware Updates
611
Introduction
611
Updating Firmware
612
Advisory Leds
617
Power LED
617
Module Status (MS) LED
618
Network Status (NS) LED
618
Trip/Warn LED
618
Chapter 12
617
Introduction
617
Troubleshooting
617
Resetting a Trip
620
Trip/Warn LED Troubleshooting Procedures
620
Appendix A
623
Electrical Specifications
623
Specifications
623
Low Voltage Directive
625
Environmental Specifications
626
Electromagnetic Compatibility Specifications
627
Protection
628
Rockwell Automation Publication 193-UM015E-EN-P - October
628
Accuracy
629
Metering
629
Protection Timers
629
Appendix B
631
Overview
631
Appendix C E300 Wiring Configurations
669
Common Industrial Protocol (CIP) Objects
681
Appendix D
682
Identity Object - CLASS CODE 0X0001
682
Message Router - CLASS CODE 0X0002
684
Assembly Object - CLASS CODE 0X0004
684
Instance 2
684
Instance 50
685
Instance 120 - Configuration Assembly Revision 2
687
Instance 120 - Configuration Assembly Revision 1
696
Instance 144 - Default Consumed Assembly
696
Instance 198 - Current Diagnostics Produced Assembly
696
Instance 199 - All Diagnostics Produced Assembly
698
Connection Object - CLASS CODE 0X0005
700
Discrete Input Point Object - CLASS CODE 0X0008
703
Discrete Output Point Object - CLASS CODE 0X0009
704
Analog Input Point Object - CLASS CODE 0X000A
706
Parameter Object - CLASS CODE 0X000F
707
Parameter Group Object - CLASS CODE 0X0010
708
Discrete Output Group Object - CLASS CODE 0X001E
708
Control Supervisor Object - CLASS CODE 0X0029
709
Overload Object - CLASS CODE 0X002C
710
Base Energy Object - CLASS CODE 0X004E
710
Electrical Energy Object - CLASS CODE 0X004F
712
Wall Clock Time Object - CLASS CODE 0X008B
714
DPI Fault Object - CLASS CODE 0X0097
715
DPI Warning Object - CLASS CODE 0X0098
719
MCC Object - CLASS CODE 0X00C2
722
Appendix E
723
E300 Relay Accessories
723
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Allen-Bradley E300 Specifications
General
Brand
Allen-Bradley
Model
E300
Category
Other
Language
English
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