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K 1100 LT/RS
BMW K 1100 LT/RS User Manual
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61.5
Removing and installing Motron
ic
control unit
e
Caution:
Switch off ignition, disconnect and insula
te earth
(ground
) lead!
•
Open dualseat.
•
Press
catch (1
) for mu
lti-pin
plug an
d detac
h
plug.
•
Loosen scre
ws (2) and remove c
ontrol unit
.
X
Tighteni
ng torque:
Motroni
c control
unit
........
..........
..........
.......
...
5 Nm
LT610010
2
1
340
342
Table of Contents
Table of Contents
7
Produced in Germany
3
Ux-Vs
3
Maintenance and General Instructions
4
Tightening Torque
4
Table of Contents
7
Rear Wheel Drive
15
Frame
15
Brakes
16
Steering
15
Wheels and Tyres
16
Equipment
17
General Electrical Equipment
17
Table of Operating Fluids
18
Key to Maintenance Intervals
19
Changing Engine Oil
19
Changing Oil in Transmission (Gearbox)
19
Gearbox
19
Changing Oil in Rear Wheel Drive
20
Changing Oil in Telescopic Fork
20
Renewing Intake Air Cleaner
20
Renewing Fuel Filter
21
Cleaning Inductive Pulse Generator at Rear Wheel Drive
21
Checking Brake Pads, Brake Discs for Wear and Renewing if Necessary
22
Checking Brake System
23
Checking ABS Sensor Spacing and Adjusting if Necessary
23
Renewing Brake Fluid
24
And Adjusting if Necessary
26
Checking Clutch Clearance and Adjusting if Necessary
26
Reading out Motronic Defect Code Memory
26
Clutch
26
Checking Increased Starting Speed (Choke) and Adjusting if Necessary
27
Checking Valve Clearance and Adjusting if Necessary
28
Adjusting Valve Clearance
28
Checking Steering Bearing Play and Adjusting if Necessary
31
Lubricating Guide Pins, Adjustable Screen
32
Motor
35
Table of Contents
36
Exhaust System
45
Removing Intermediate Flange
47
Stripping down and Re-Assembling Intermediate Flange
49
Removing Countershaft and Layshaft with Freewheel
50
Dismantling and Assembling Freewheel
51
Removing Timing Chain Cover
53
Removing the Timing Chain
54
Removing Crankshaft
59
Removing and Installing Crankshaft Pinion and Rotor Flange
62
Oil Pressure Switch
64
Pressure Relief Valve
64
Impeller
64
Removing Output Shaft
65
Stripping and Assembling Output Shaft
66
Installing Output Shaft
68
Measuring Crankshaft Bearing Play
70
Checking Dimensions of Crankshaft
71
Installing Crankshaft
72
Installing Piston with Conrod
73
Measuring Big End Bearing Play
74
Installing Big End Bearing
74
Pump Housing to Crankcase
75
Installing Combined Oil-Water Pump
75
Installing Cylinder Head
76
Installing Camshafts
77
Installing Timing Chain
78
Checking Valve Clearances
79
Installing Intermediate Flange
80
Installing Driver
80
Installing Alternator
80
Radiator
45
Lights
81
Installing Timing Case Cover
81
Installing Hall-Effect Transmitter
81
Installing Cylinder Head Cover
83
Oil Sump
84
Installing Engine
84
Cylinder Head Cover
86
Adjusting Valve Clearances
86
Chain Tensioner
86
Screw Plug
86
Engine Electrics
87
Adjusting Ignition Timing
92
Removing and Installing Ignition Coils
94
Removing and Installing Ignition Output Stage
95
Removing and Installing Alternator
96
Disassembling and Assembling Alternator
97
Removing and Installing Starter
102
Disassembling and Assembling Starter
103
Checking Starter
106
Checking Starter Relay
107
Troubleshooting on Alternator
108
Troubleshooting on Starter
112
Troubleshooting on Battery
115
Fuel Preparation and Control
119
Adjusting Idle Speed
123
Adjusting Start Speed Increase
124
Checking Start Speed Increase
124
Checking Start Speed Increase (Choke), Adjusting if Necessary
124
Adjusting Co Value
125
Adjusting Throttle Position Sensor
126
Checking Trottle Position Sensor
126
Removing and Installing Air Cleaner Insert
127
Removing and Installing Air Cleaner Housing
128
Removing and Installing Throttle Rail
130
Removing and Installing Injectors
131
Removing and Installing Intake Stub Pipe
131
Fuel Tank and Lines
133
Removing and Installing Fuel Tank
137
Removing and Installing Fuel Filter
138
Removing and Installing Fuel Level Sensor
139
Removing and Installing Fuel Pump
140
Checking Fuel Pump Pressure
141
17 Radiator
143
Changing Coolant
147
Draining Coolant
147
Filling with Coolant
147
Checking Thermostat
148
Removing and Installing Thermostat
148
Removing and Installing Radiator
149
Removing and Installing Fan
150
Removing and Installing Coolant Hoses
151
Checking Cap for Filler Neck
152
Checking Coolant System for Leaks
152
Checking Cooling System
152
Troubleshooting
153
Exhaust System
155
Removing and Installing Exhaust System
157
Removing and Installing Oxygen Sensor
158
21 Clutch
159
Removing Clutch
163
Housing Cover
164
Removing Clutch Housing
165
Installing Clutch Housing
166
Installing Clutch
167
Adjusting Clutch Clearance
169
Removing and Installing Clutch Thrust Bearing
170
Removing and Installing Clutch Release Lever
172
23 Gearbox
175
Removing Starter
180
Removing Bearing Mount with Main Stand
181
Removing Transmission Cover
183
Removing Gear Selector Drum
185
Removing Gearshift Forks
185
Removing Pawl
186
Removing Transmission Shafts
186
Removing and Installing Shaft Sealing Ring on Input Shaft
187
Removing Segment
187
Removing Selector Shaft
187
Removing and Installing Ball Bearing on Intermediate Shaft
188
Removing and Installing Bearing Shell for Taper Roller Bearing on Input Shaft
188
Removing and Installing Shaft Sealing Ring for Gear Selector Drum
188
Disassembling and Assembling Input Shaft
189
Starter to Transmission
201
Exhaust System to Holder/Footrest Plate
202
Front Silencer (Muffler)
202
Motronic Control Unit
202
Front Fork
203
Removing Telescopic Fork
207
Removing Telescopic Fork Without Fork Bridge
207
Removing Telescopic Fork with Fork Bridge
207
Removing Fork Stabilisor
207
Removing and Installing Lower Taper Roller Bearing
208
Removing and Installing Upper Taper Roller Bearing
208
Removing and Installing Bearing Outer Race in Steering Head
209
Measuring Telescopic Fork
210
Disassembling Telescopic Fork
213
Removing Fixed Tube
213
Disassembling Slider Tube
213
Disassembling Fixed Tube
214
Assembling Telescopic Fork
216
Assembling Fixed Tube
216
Assembling Slider Tube
218
Installing Telescopic Fork
219
Installing Fork Stabilisor
221
Housing Cover
237
Removing Rear Wheel Drive
241
Installing Drive Bevel Gear
246
Removing and Installing Taper Needle Bearing in Rear Wheel Drive
247
Removing Crown Wheel
248
Installing Crown Wheel
249
Checking/Adjusting Tooth Backlash
250
Checking Contact Pattern
251
Shimming Housing Cover
252
Installing Housing Cover
252
Installing Slider
252
Installing Rear Wheel Drive
253
Brake Caliper
254
Removing, Disassembling and Assembling Rear Swinging Arm
255
Removing and Installing Taper Roller Bearing
255
Removing and Installing Gaiter
256
Removing Drive Shaft
256
Installing Drive Shaft
256
Installing Swinging Arm
257
34 Brakes
259
Removing and Installing Front Brake Caliper
263
Dismantling and Assembling Front Brake Caliper
264
Dismantling Front Brake Caliper
264
Assembling Front Brake Caliper
265
Removing and Installing Brake Pads
266
Removing and Installing Abs Pulse Wheel
267
Removing and Installing Front Brake Disc
267
Removing and Installing Front Abs Sensor
268
Adjusting Front Abs Sensor Gap
269
Removing and Installing Front Brake Line
270
Removing Lower Brake Line
270
Removing Upper Brake Line
270
Removing and Installing Abs Brake Line from Front Pressure Modulator
271
Removing and Installing Handbrake Cylinder
272
Bleeding Brake
273
Bleeding Front Brake
273
Bleeding Rear Brake
274
Abs I] Removing and Installing Front or Rear Pressure Modulator
275
Removing and Installing Pressure Modulator
275
Abs II] Removing Abs Unit
276
[ABS II] Installing ABS Unit
277
[ABS II] Installing Relay
278
[ABS II] Removing and Installing Relay and Relay Base
278
[ABS II] Removing Relay
278
[ABS II] Installing Relay Base
279
[ABS II] Removing Relay Base
279
Removing and Installing Rear Brake Caliper
280
Removing and Installing Rear Brake Pads
280
Assembling Rear Brake Caliper
281
Dismantling and Assembling Rear Brake Caliper
281
Dismantling Rear Brake Caliper
281
Removing and Installing Rear Brake Disc
282
Removing and Installing Rear ABS Sensor
283
Measuring Vertical Runout at Rear Pulse Wheel
284
Removing and Installing Rear Master Brake Cylinder
285
Disassembling Rear Master Brake Cylinder
286
Removing and Installing Brake Pedal
287
Adjusting Foot Brake Pedal
288
Troubleshooting: Front Wheel/Rear Wheel Brake
289
36 Wheels and Tyres
293
Technical Data
295
Removing and Installing Front Wheel
297
Removing and Instaling Wheel Bearings
298
Installing Left and Right Bearings
298
Removing Left Bearing
298
Removing Right Bearing
298
Removing and Installing Rear Wheel
299
Removing Rear Wheel
299
Installing Rear Wheel
299
Static Balancing of Front and Rear Wheels
300
Static Balancing of Front Wheel
300
Static Balancing of Rear Wheel
300
Checking Wheel for Runout
301
Checking Front Wheel for Runout
301
Checking Rear Wheel for Runout
301
46 Frame
303
Technical Data
305
Removing and Installing Front Mudguard
307
Removing and Installing Rear Section
308
Removing and Installing Rear Mudguard
309
Removing and Installing Fairing [LT]
310
Removing Side Sections of Fairing
310
Removing Radiator Cowling
310
Removing and Installing Windshield
311
Removing and Installing Windshield Complete with Motor
311
Disassembling and Assembling Adjustable Windshield
312
Removing and Installing Actuator Motor
312
Removing Plate
312
Removing Guide Bush in Lever
313
Removing Lever
313
Removing Sliding Piece
313
Removing and Installing Upper Section of Fairing
314
Removing and Installing Fairing [RS]
315
Removing and Installing Lower Section of Fairing
315
Removing and Installing Side Section of Fairing
315
Removing and Installing Radiator Cowling
315
Removing and Installing Upper Section of Fairing
316
Removing and Installing Windshield, Spoiler and Headlamp
316
Removing and Installing Fairing Support Bracket
317
Arrangement of Cable Clips [LT]
317
Arrangement of Cable Clips [RS]
317
Checking Running Gear
318
Measuring Track Offset
318
Checking Frame with Gauge
320
Removing and Installing Frame
322
Removing Frame
322
Disassembling and Assembling Frame
322
Installing Outer Bearing Race in Steering Head
322
Removing Outer Bearing Race in Steering Head
322
Removing and Installing Handle
323
Removing and Installing Seat Lock
323
Installing Frame
324
Clamping Screws of Fork Bridges
324
Hexagon Nut
324
Locking Tube
324
Removing and Installing Main Centre Stand
325
Line Arrangement for Side Stand
325
Disassembling and Assembling Side Stand
326
Disassembling Side Stand
326
Assembling Side Stand
327
Disassembling and Assembling Main Centre Stand
328
Checking Switching Function of Side Stand
329
Removing and Installing Ignition Switch/Steering Lock
333
Removing and Installing Lock Cylinder for Fuel Tank
334
Removing Lock Cylinder
334
Installing Locking Cylinder
334
Removing Lock Cylinder with Broken Key
334
Removing and Installing Dualseat Lock
335
Technical Data
339
Removing and Installing Motronic Control Unit
341
[ABS I] Removing and Installing Control Unit
342
[ABS II] Removing and Installing Control Unit
342
Removing and Installing Battery
343
Relay Locations (Central Electrical Unit)
344
Locations and Connections, ABS Wiring Loom
345
Locations, Frame Wiring Loom
346
View from Left
346
Wiring Arrangement, Fairing Bracket, [LT]
346
View from Right
347
Wiring Arrangement Fairing Bracket, [RS]
347
Instruments
349
Technical Data
351
Removing and Installing Instrument Cluster
353
Disassembling and Assembling Instrument Cluster
355
Removing and Installing Indicator Lamp
355
Removing and Installing Frame for Indicator Lamps
356
Removing and Installing P.C. Board
356
Removing and Installing P.C. Board for Fuel Gauge
356
Removing and Installing Quartz Clock
356
Removing and Installing Revolution Counter
357
Removing and Installing Speedometer
357
Removing and Installing P.C. Board for Gear Indicator
358
4
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BMW K 1100 LT/RS Specifications
General
Brand
BMW
Model
K 1100 LT/RS
Category
Motorcycle
Language
English
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