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Emerson Mentor MP User Manual
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Advanced
User
Guide
Mentor
MP
High
per
formance
D
C
dri
ve
25A
to
7400A,
480V
to
690V
T
w
o
or
four
quadrant
operatio
n
Supplied by Autho
riz
ed dist
ribut
or
Oniks K
on
trol Si
st
emleri San.
ve Tic. A.Ş
Part
Numbe
r:
0476-00
02-0
4
Issue
:
4
www
.onxcontro
l.co
m
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Parameterstructure
5
Parameter Structure
5
Menu 0 (Sub Block)
5
Keypad Navigation
5
Sub Block Navigation
5
Pre-Defined Sub Blocks
6
Binary Sum of Pre-Defined Sub Block Enables
6
Pre-Defined Sub Block Enable
6
Coding
6
Menu 0 (Linear)
7
Diagnostic
7
Speed Feedback
7
Advanced Menus
9
Solutions Modules
9
2 Keypad and Display
10
SM-Keypad (LED)
10
MP-Keypad (LCD)
10
Understanding the Display
10
Keypad Operation
10
Display Modes
11
Status Mode
11
Parameter View Mode
11
Status Mode
12
Parameter View Mode
12
Edit Mode
12
MP-Keypad
13
Parameter Access Level and Security
14
Alarm and Trip Display
14
Setting User Security
14
Keypad Control Mode
15
Drive Reset
15
Second Motor Parameters
15
Special Display Functions
15
3 Parameter X.00
15
Parameter X.00 Reset
16
Saving Parameters in Drive EEPROM
16
Loading Defaults
17
Differences between European and USA Defaults
17
SMARTCARD Transfers
17
Display Non-Default Values or Destination Parameters
17
4 Parameter Description Format
18
Parameter Ranges and Variable Maximums
19
Sources and Destinations
20
Default
20
Second Motor Parameter
20
Update Rate
20
Update Rates
21
Hard Speed Reference Update Rate
21
Advanced Parameter Descriptions
22
Key to Parameter Coding
22
5 Advancedparameterdescriptions
22
Overview
22
Menu 1: Speed Reference
24
Speed Reference Selected
26
Pre-Skip Filter Reference
26
Pre-Ramp Reference
26
Maximum Reference Clamp
26
Minimum Reference Clamp
27
Negative Minimum Reference Clamp Enable
27
Reference Offset Select
28
Analog Input Scaling
28
Reference Limits
28
Bipolar Reference Enable
29
Reference Enabled Indicator
29
Reference Selector
29
Preset Selector
30
Preset Reference Selector Timer
31
Keypad Control Mode Reference
31
Precision Reference Coarse
31
Precision Reference Fine/Precision Reference Update Disable
31
Skip Reference
32
Skip Reference Band
32
Reference in Rejection Zone
32
Analog Reference
33
Percentage Trim
33
Velocity Feed-Forward Reference
33
Feed-Forward Selected
33
Preset Reference Select Bit
34
Preset Reference Scan Timer Reset
34
Reference Selected Indicator
34
Preset Reference Selected Indicator
34
Power-Up Keypad Reference Control Mode
35
Keypad Reference Only Select
35
Menu 2: Ramps
36
Post Ramp Reference/Ramp Enable
39
Ramp Hold/Ramp Output Selector
39
S Ramp Enable
39
S Ramp Acceleration Limit
39
Acceleration Rate Selector
40
Acceleration Rate
41
Jog Acceleration Rate
41
Deceleration Rate Selector
41
Deceleration Rate
42
Jog Deceleration Rate
42
Acceleration Ramp Selected
42
Acceleration Select Bit/Deceleration Select Bit
42
Inertia Compensation Torque
43
Ramp Rate Speed Units
43
Time of S Ramp
43
S Ramp Mode
43
Menu 3: Speed Feedback and Speed Control
44
Menu 3 Logic Diagram
45
Final Speed Reference
46
Speed Error
47
Speed Controller Output
47
Zero Speed Threshold
47
At Speed Lower Limi/At Speed Upper Limit
47
Overspeed Threshold
48
Absolute “At Speed” Select
48
Speed Controller Proportional Gains
48
Speed Controller Integral Gains
48
Speed Controller Differential Feedback Gains
49
Speed Controller Gain Select
49
Speed Controller Setup Method
50
Motor and Load Inertia
51
Bandwidth
51
Damping Factor
51
Hard Speed Reference
51
Hard Speed Reference Selector
52
Speed Feedback Selector
52
Drive Encoder Speed Feedback
52
Drive Encoder Revolution Counter
52
Drive Encoder Position
53
Drive Encoder Marker Position Reset Disable
53
Drive Encoder Marker Flag
53
Drive Encoder Turns Bits
53
Drive Encoder Lines Per Revolution
54
Drive Encoder Marker Mode
54
Drive Encoder Supply Voltage
54
Drive Encoder Type
54
Drive Encoder Termination Select
55
Drive Encoder Error Detection Level
55
Drive Encoder Filter/Maximum Drive Encoder Reference
56
Drive Encoder Reference Scaling/Drive Encoder Reference
56
Drive Encoder Reference Destination
56
Re-Initialise Position Feedback
56
Position Feedback Initialised
57
Full Motor Object Electronic Nameplate Transfer
57
Position Feedback Lock
57
Tachometer Voltage Rating/Tachometer Speed Feedback
57
Tachometer Input Mode
58
Encoder Direction
58
Select Estimated Speed on Feedback Loss
58
Speed Feedback Loss Window
59
Estimated Speed Has Been Automatically Selected
59
Speed Feedback Percentage
59
Menu 4: Torque and Current Control
61
Torque Demand
63
Current Demand
63
Motoring Current Limit
63
Regen Current Limit
63
Symmetrical Current Limit
64
Torque Reference
64
Torque Offset
64
Torque Offset Select/Torque Mode Selector
64
Current Demand Filter 1
66
Continuous Current Controller Kp Gain
66
Thermal Filter
67
Thermal Protection Mode
67
Overriding Current Limit
68
Overload Accumulator
68
Percentage Load
68
Inertia Compensation Enable
68
Current Demand Filter 2
69
User Current Maximum Scaling
69
Current Taper 1 Threshold/Current Taper 2 Threshold
69
Current Taper 1 End Point
69
Current Taper 2 End Point
70
Taper Threshold 1 Exceeded
70
Taper Threshold 2 Exceeded
70
Slew Rate Limit
70
Discontinuous Current Controller Ki Gain
71
Extra Safe Bridge Change
71
Reduced Hysteresis for Bridge Change over
71
Menu 5: Motor and Field Control
73
Menu 5 Field Control Logic Diagram
73
Menu 5 Armature Control Logic Diagram
75
Armature Firing Angle
75
Armature Voltage
75
Output Power
75
Estimated Speed
76
Line Voltage
76
Machine Armature Voltage
76
Motor Rated Current
76
Base Speed
77
Armature Rated Voltage
77
Direct Firing Angle
77
Direct Firing Angle Enable
77
Autotune
78
Continuous Back End Stop
79
Armature Voltage Select
79
Motor Constant
79
DC Contactor
79
Quadrant 1-4 Enable
80
Disable Adaptive Control
80
Continuous Autotune
80
Field Weakening Compensation Disable
81
Motor Saturation Breakpoint 1/2
81
Motor Torque Per Amp (Kt)
82
Armature Mode
82
Parallel 12 Pulse
83
Parallel 12 Pulse, 2Q Using I/O Connections
84
Master Slave Control Connection Detail for 12 Pulse
84
Parallel 24 Pulse 4Q Using I/O Connections
84
Master / Slave Control Connections for 24 Pulse
85
Pulse Parallel Operation 2 Drives
85
Pulse Parallel Operation 4 Drives
86
Single Slave
86
Multiple Slaves 1 Monitor Bit
87
Multiple Slaves Signal Multiple Monitor Bits
87
Slave OK Bits
88
Slave 6 Pulse Parallel
88
Received Master Comms
88
Bridge Request Output
89
Slave Bridge Request Status
89
External Flux Feedback Select
89
IR Drop/Back Emf/Flux Feedback
89
Flux / Voltage Demand
90
Field Current Feedback
90
Percentage Voltage Demand
90
Field Firing Angle/Back Emf Set Point/Field Output Voltage
90
Armature Resistance
91
Field Weakening Voltage Loop P Gain
91
Field Weakening Voltage Loop I Gain
91
Field Weakening Enable/Enable Field Economy Timeout
91
Field Economy Timeout Time
92
Field Economy Level
92
Time Diagram When Economy Timeout Selected (Pr 5.65 = 1)
92
Maximum Flux / Voltage Limit
93
Minimum Flux / Voltage Limit
93
Rated Field Current
93
Flux Loop P Gain
93
Flux Loop I Gain
94
Rated Field Voltage
94
Rated Field Compensation Factor
94
Field Voltage Mode Select
95
Field Controller Supply
95
Enable Field Control
95
Field Mode/Field Economy Active/Field Economy Level Select
95
Field Thermal Filter
96
Field Overload Accumulator
96
Field Reversal Enable
96
Field Reversal
97
Field Flux Threshold
98
Flux Demand Invert
98
Speed Error Invert
98
Field IR Compensation/Armature IR Compensation
98
External Flux Feedback
99
Menu 6: Sequencer and Clock
100
Stop Mode
101
Mains Loss Ride through
101
Hold Zero Speed
102
Catch a Spinning Motor
103
Enable Stop Key
103
Enable Forward/Reverse Key
103
Drive Enable/Electricity Cost Per Kwh/Reset Energy Meter
104
Time between Filter Changes
104
Filter Change Required / Change Done
104
Powered-Up Time: Years.days
104
Powered-Up Time: Hours.minutes
105
Run Time: Years.days
105
Run Time: Hours.minutes
105
Energy Meter: Mwh/Energy Meter: Kwh/Running Cost
105
Time before Filter Change Due
106
Select Clock for Trip Log Time Stamping/Hardware Enable
106
Sequencing Bit: Run Forward/Sequencing Bit: Jog
106
Sequencing Bit: Run Reverse / Sequencing Bit: Forward/Reverse
106
Sequencing Bit: Run
107
Forward Limit Switch/Reverse Limit Switch
107
Sequencing Bit: Jog Reverse/Sequencing Bit: Not Stop
107
Enable Sequencer Latching
107
Drive Event Flags
108
Control Word
108
Control Word Enable
108
Force Cooling Fan to Run at Full Speed
109
Drive Comms State
109
Zero Reference Interlock
109
Run Rising Edge Delay/Contactor Active
109
Drive Active Falling Edge Delay
110
Contactor Logic
110
Menu 7: Analog I/O
111
Menu 7 Logic Diagram
112
T5/6 Analog Input 1
113
T7 Analog Input 2
113
Power Circuit Temperature
113
T5/6 Analog Input 1 Scaling
114
T5/6 Analog Input 1 Invert
114
T5/6 Analog Input 1 Destination
114
T7 Analog Input 2 Mode
114
T7 Analog Input 2 Scaling
115
T7 Analog Input 2 Invert
115
T8 Analog Input 3 Scaling
115
T8 Analog Input 3 Invert
115
T9 Analog Output 1 Source
116
T9 Analog Output 1 Scaling
116
T9 Analog Output 1 Mode
116
T10 Analog Output 2 Source/T10 Analog Output 2 Scaling
116
T10 Analog Output 2 Mode
117
T7 Analog Input Current Loop Loss 2
117
T5/6 Analog Input 1 Offset / T7 Analog Input 2 Offset
117
SCR / Thyristor Junction Temperature
117
Menu 8: Digital I/O
118
Menu 8 Logic Diagram
118
Digital Inputs / Outputs
121
T31 Drive Enable State
121
Enable Mode Select
122
T29 Digital Input 6 Invert
122
Digital I/O Read Word
122
T29 Digital Input 6 Destination
123
Relay / Source
123
I/O Polarity Select
123
Open Collector Output
123
T26 Digital I/O 3 Output Select
124
Forward / Reverse Button State
124
24V Input State
124
T61, T62, T63 Relay Invert/Toggle Enable
124
Menu 9: Programmable Logic, Motorized Pot and Binary Sum
125
Logic Function 1 Output
127
Motorized Pot Output
127
Logic Function 1 Source 1
127
Logic Function 1 Source 1 Invert
127
Logic Function 1/2 Output Invert
128
Logic Function 1/2 Delay
128
Logic Function 1/2 Destination
128
Motorized Pot Mode
128
Motorized Pot Bipolar Select
129
Motorized Pot Rate
129
Motorized Pot Scale Factor
129
Motorized Pot Destination/Motorized Pot up
129
Motorized Pot down
130
Motorized Pot Reset
130
Binary Sum Ones Input/Binary Sum Twos Input
130
Binary Sum Fours Input/Binary Sum Output/Binary Sum Destination
130
Binary Sum Offset
131
Up down Disable Source
131
Up down Disable Invert
131
Logic Block Mode
131
Menu 10: Status and Trips
133
Drive OK
133
Zero Speed
133
Running at or below Min Speed
133
Drive Output Is at Current Limit
134
Direction Commanded
134
Overload Alarm
134
Drive Warning/Drive over Temperature Alarm
134
Trip Indications
135
Serial Communications Look-Up Table
142
Trip Categories
142
External Trip
143
No. of Auto-Reset Attempts
143
Auto-Reset Delay
144
Hold Drive OK until Last Attempt
144
User Trip
144
Status Word
144
Trip 0 Time: Years.days
145
Trip 0 Time: Hours.minutes
145
Trip Masks
145
Stop on Trip Masks
146
Trip Mask Active
146
Bridge Active
146
Electrical Phase Back/Armature Voltage Clamp Active
146
Phase Rotation
147
Input Frequency
147
Menu 11: General Drive Setup
148
Parameter Scaling
148
Parameter Displayed at Power-Up
148
Serial Address/Serial Mode
148
Baud Rate
149
Minimum Comms Transmit Delay
149
Software Version
150
User Security Code
150
Current Rating
150
Drive Voltage Rating
150
Software Sub-Version
151
Number of Modules
151
SMARTCARD Parameter Data Previously Loaded
151
SMARTCARD Data Number
151
SMARTCARD Data Type/Mode
153
SMARTCARD Data Version
154
SMARTCARD Data Checksum
154
Status Mode Time-Out
154
Parameter Copying
155
Security Status
155
Motor 2 Parameters Select
156
Defaults Previously Loaded
156
Drive Onboard Application Lite Ladder Program Enable
156
Drive Onboard PLC Program Status
156
Drive Onboard Application Lite Ladder Programming Events
157
Drive Onboard Application Lite Ladder Program Average Scan Time
157
Drive Onboard Application Lite Ladder Program First Run
157
Drive Serial Number/Build Location
157
Drive Rating Number
158
Power PCB Software Version
159
Serial Programmable Source
159
Serial Scaling
159
Mentor 2 Parameter Emulator Module Control
159
Application Parameters
160
Full Power Discharge Time
160
Full Power Discharge Period
160
External Discharge Resistance
161
External Resistor Temperature
162
Suppressor Voltage
162
Threshold Detector Output
163
Threshold Detector Source
163
Menu 12: Threshold Detectors, Variable Selectors and Brake Control Function
163
Threshold Detector Destination
164
Threshold Detector Hysteresis
164
Threshold Detector Level
164
Threshold Detector Output Invert
164
Variable Selector 1 Source 1
165
Variable Selector 2 Source 1
165
Variable Selectors Function
165
Variable Selector Destination
166
Variable Selector Mode
166
Variable Selector Output
166
Variable Selector Source Scaling
166
Variable Selector Control
167
Brake Control Function
168
Brake Controller Enable
168
Brake Release
168
Menu 12 Brake Control Function
170
Brake Apply Speed
171
Brake Apply Speed Delay
171
Brake Sequence
171
Torque Proving Threshold
171
Brake Apply Delay
172
Brake Release Action
172
Field Active/External Field Control
172
Post-Brake Release Delay
172
Brake Release Action Source
173
External Brake Released Indicator
173
Flux Present Threshold
173
Positive Torque Proving Only
173
Menu 13: Position Control
175
Revolutions Error
177
Position Error/Fine Position Error
177
Position Controller Reference Source
177
Position Controller Feedback Source
177
Position Reference Invert
178
Ratio Numerator
178
Ratio Denominator
178
Position Controller P Gain/Position Controller Mode
178
Rigid Position Control
179
Non-Rigid Position Control
179
Velocity Feed Forward
179
Orientation
179
Absolute Mode Enable
180
Position Controller Speed Clamp
180
Orientation Position Reference
180
Orientation Acceptance Window/Orientation Position Complete
180
Position Error Reset
181
Relative Jog Reference
181
Relative Jog Enable/Relative Jog Reverse
181
Local Reference Turns/Local Reference Position
181
Local Reference Fine Position
182
Local Reference Disable
182
Ignore Local Reference Turns
182
Menu 14: User PID Controller
183
PID Output
185
PID Feedback Source
185
PID Feedback Source Invert
185
PID Reference Slew Rate Limit/Pid Enable
185
PID Optional Enable Source
186
PID P Gain/Pid I Gain/Pid D Gain
186
PID Upper Limit
186
PID Lower Limit
186
PID Scaling
187
PID Destination
187
PID Hold Integrator/Pid Symmetrical Limit Enable
187
PID Main Reference/Pid Reference/Pid Feedback
187
PID Error
188
Menus 15, 16 and 17: Solutions Module Slots
189
Menu 18: Application Menu 1
190
Application Menu 1 Power-Down Saved Integer
190
Application Menu 1 Read-Only Integer/Read-Write Integer
190
Application Menu 1 Read-Write Bit
190
Menu 19: Application Menu 2
191
Application Menu 2 Power-Down Saved Integer
191
Application Menu 2 Read-Only Integer
191
Application Menu 2 Read-Write Integer/2 Read-Write Bit
191
Menu 20: Application Menu 3
192
Application Menu 3 Read-Write Integer
192
Application Menu 3 Read-Write Long Integer
192
Menu 21: Second Motor Parameters
193
Back Emf Set Point
195
Motor 2 Active
196
Speed Controller Kp Gain
197
Speed Controller Ki Gain
197
Speed Controller Kd Gain
197
Menu 22: Additional Menu 0 Setup
201
Parameter 00.Xy Setup
201
Menu 23 Header Definitions
202
Sub Block Headers
203
Binary Sum of Pre Defined Sub Block Enables
203
Pre Defined Sub Block Enable
204
Pre-Defined Sub Blocks
205
Menu 0 (Linear)
206
Menu Structure
206
32 Bit Parameters
207
Drive Parameters
207
Solutions Module Parameters
207
6 Serial Communications Protocol
208
ANSI Communications Protocol
208
Physical Layer and UART
208
Reading a Parameter/Writing to a Parameter
208
Introduction
208
Drive Address
209
Short Commands
209
Summary of Control Characters
209
CT Modbus RTU Specification
211
Modbus Rtu
211
Slave Address
212
Data Consistency
212
Data Encoding
212
Function Codes
212
MODBUS Registers
212
Extended Data Types
213
Master Request
214
Slave Response
214
Exceptions
214
Crc
216
Device Compatibility Parameters
216
Digital Speed Reference
217
Analog Outputs
217
Digital Inputs and Outputs
217
Current Feedback
217
Bandwidth
217
Speed Loop
217
Current Loop
217
Index
218
Www.onxcontrol.com Issue Number
220
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Emerson Mentor MP Specifications
General
Brand
Emerson
Model
Mentor MP
Category
DC Drives
Language
English
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