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VEGA

™

Series

BankNote Validator

Operation and Maintenance



Manual

(Revision A)

P/N 960-100189RA_Rev. A {EDP #148850}

Issue #4064-SME-01-00

Table of Contents3
General Information13
Model/Type Number Specifications14
Precautions14
Installation Precautions14
User Precautions14
Table 1-1 Model Number Specifications14
Cash Box Handling15
Mounting & Dismounting the Unit15
Placing Foreign Objects into the Unit15
Unacceptable Banknotes15
Primary Features16
Component Names16
System Configurations17
Table 1-2 VEGA System Configuration List17
Specifications18
Technical Specifications18
Environmental Specifications18
Table 1-3 VEGA Technical Specification18
Table 1-4 VEGA Environmental Specification18
Electrical Specifications19
Structural Specifications19
Table 1-5 VEGA Electrical Specification19
Table 1-6 VEGA Structural Specification19
VEGA Unit Dimensions20
VEGA Bezel Outside Dimensions (Type SH)24
VEGA Bezel Outside Dimensions (Type N)25
VEGA Bezel Outside Dimensions (Type D)25
JCM Contact Information26
Americas & Oceania26
JCM American Corporation26
Europe, Africa, Russia & Middle East26
JCM Europe Gmbh26
Ireland26
JCM United Kingdom Ltd26
Asia26
JCM Gold (HK) Ltd26
Japan Cash Machine Co, Limited (HQ)26
Installation/Operation27
Installation27
Installation Procedure27
DIP Switch Configurations28
Basic Settings28
Table 2-1 DIP Switch Block 1 Settings28
Special Settings29
Stand-By Mode LED Assignment Indication29
Table 2-3 DIP Switch Block 3 Settings29
Table 2-2 DIP Switch Block 2 Settings29
Connector Pin Assignments30
Table 2-4 VEGA Pin Assignments30
Preventive Maintenance31
Retrieving Banknotes31
Clearing a Banknote Jam31
Cleaning Procedure31
Sensor Cleaning Procedure31
Table 2-5 VEGA Sensor Cleaning Methods32
Standard Interface Circuit Schematics33
Operational Flowcharts34
Operational Flowchart (Continued 1)35
Operational Flowchart (Continued 2)36
Communications37
Americas & Oceania37
JCM American Corporation37
Europe, Africa, Russia & Middle East37
JCM Europe Gmbh37
UK & Ireland37
JCM United Kingdom Ltd37
Asia37
JCM Gold (HK) Ltd37
Japan Cash Machine Co, Limited (HQ)37
Dissassembly/Reassembly39
Tool Requirements39
CPU Board Removal39
Figure 4-1 Cash Box & Course Path Reversing Guide Cover Removal39
Figure 4-2 Cash Box Frame Removal39
Figure 4-3 Upper Assembly Separation (Part 1)39
Figure 4-4 Upper Assembly Separation (Part 2)40
Figure 4-5 Front Bezel Removal40
Figure 4-6 Flap Positioning Spring Removals40
Figure 4-7 Shaft and Flap #1 & #2 Removal40
Figure 4-8 Flap Lever Arm Reassembly40
Upper Sensor Board Removal41
Sub-Circuit Board Removal41
Figure 4-9 Upper Transport Assembly Removal41
Figure 4-10 Main CPU Board Removal41
Figure 4-11 Upper Sensor Board Removal41
Figure 4-12 Base Unit Carrier Removal (Part 1)41
Feed and Stacker Motor Removal42
Figure 4-13 Base Unit Carrier Removal (Part 2)42
Figure 4-14 Unplug Inter-Assembly Harnesses42
Figure 4-15 Sub-Circuit Board Removal42
Figure 4-16 Gear Box Motor Assembly Removals42
Sub-Sensor Board Removal43
Lower Sensor Board Removal43
Transport Belt Removal43
Figure 4-17 Stacker & Feed Motor Removal43
Figure 4-18 Sub-Sensor Board Removal43
Figure 4-19 Lower Sensor Board Removal43
Figure 4-20 Tension Pulley Unit Removal43
Stacker Belt Removal44
Figure 4-21 Belt Cover Removal44
Figure 4-22 Transport Belt Removals44
Figure 4-23 Stacker Unit Removal (Part 1)44
Figure 4-24 Stacker Unit Removal (Part 2)44
Figure 4-25 Course Path Reversing Guide Removal44
Figure 4-26 E-Ring, Gear & Clutch Shaft Removal45
Figure 4-27 Right Stacker Belt Removal45
Figure 4-28 Left Stacker Belt Removal45
Figure 4-29 Transport Belt Installation45
Wiring Diagrams47
VEGA System Wiring Diagram47
Figure 5-1 VEGA System Wiring Diagram47
Calibration and Testing49
Download Workbench Tool Requirements49
Driver Installation & Software Download Preparation49
Figure 6-1 USB Cable Requirement49
Figure 6-2 Tool and Harness Connection49
Driver Installation Procedure50
Figure 6-3 VEGA Port, DIP Switch & LED Indicator Locations50
Figure 6-4 Hardware Wizard Welcome Screen50
Figure 6-5 Installation Path Selection Screen50
Figure 6-6 Install Options Screen50
Figure 6-7 Installation Warning Screen50
Software Download Procedure51
Figure 6-8 Hardware Wizard Completion Screen51
Figure 6-9 DIP Switch No. 1 Initial Setting51
Figure 6-10 UBA Downloader Screen51
Figure 6-11 VEGA Software Selection Screen51
Figure 6-12 Download Progress Screen51
Calibration Procedures52
When to Calibrate52
Calibration Types52
Workbench Calibration Tool Requirements52
Calibration Preparation52
Figure 6-13 Completed Screen52
Figure 6-14 Reference Paper Types52
Reference Paper Usage53
Figure 6-15 PC Calibration Tools & Cabling53
Figure 6-16 Non-PC Calibration Tools & Cabling53
Figure 6-17 Opening VEGA for Paper Placement53
Figure 6-18 Type Name Location53
Figure 6-19 Placing Reference Paper53
Figure 6-20 Locking Reference Paper in Place53
Calibration Using a PC54
Vega_Adjustement.exe Program Use54
Figure 6-21 DIP Switch Block #1 Initial Settings54
Figure 6-22 VEGA Adjustment File Screen54
Figure 6-23 Entrance Sensors Adjustment54
Figure 6-24 White Reference Paper Placement Request Screen54
Figure 6-25 White Reference Paper Calibration Progress Screen54
Figure 6-26 Black Reference Paper Placement Request Screen54
Vega_Adjustement_Zero.exe Program Use55
Figure 6-27 Black Reference Paper Calibration Progress Screen55
Figure 6-28 Black Reference Paper Removal Request Screen55
Figure 6-30 Non-Paper Calibration Screen 255
Figure 6-31 Motor Speed Test55
Figure 6-32 Adjustment Complete; Request Writing Data to Memory Screen55
Figure 6-33 Writing EEPROM Data Progress Screen55
Figure 6-34 the Save As" PC Screen55
Figure 6-35 VEGA Adjustment Complete Screen55
Figure 6-36 DIP Switch Block #1 Initial Settings56
Figure 6-37 VEGA Adjustment Zero File Screen56
Figure 6-38 Serial No. Input Field Location56
Figure 6-39 Entrance Sensors Adjustment56
Figure 6-40 White Reference Paper Placement Request Screen56
Figure 6-41 White Reference Paper Calibration Progress Screen56
Figure 6-42 Black Reference Paper Placement Request Screen56
Figure 6-43 Black Reference Paper Calibration Progress Screen57
Figure 6-44 Black Reference Paper Removal Request Screen57
Figure 6-46 Non-Paper Calibration Screen 257
Figure 6-47 Motor Speed Test57
Figure 6-48 Adjustment Complete; Request Writing Data to Memory Screen57
Figure 6-49 Clearing EEPROM Data Screen57
Figure 6-50 Writing EEPROM Data Progress Screen57
Figure 6-51 "Save As" PC Screen57
Calibration Failure58
Activation Failure58
Adjustment Failure58
Figure 6-52 Calibration Completed Screen58
Figure 6-53 USB Driver Confirmation Screen58
Figure 6-54 Communication Error Screen58
Figure 6-55 Adjust Error Screen58
Figure 6-56 Retrying Calibration Message Screen58
Figure 6-57 Calibration Failed Message Screen58
Figure 6-58 Error "Save As" PC Screen58
Adjustment Data Writing Failure59
Menu Item Functions59
Figure 6-59 Duplicate File Name Confirmation59
Figure 6-60 EEPROM Write Error Screen59
Figure 6-61 Retrying Writing Message Screen59
Figure 6-62 Data Writing Failure Screen59
Writing a Serial Number60
Reading a Serial Number60
Reading Cctalk Encryption Code60
Figure 6-63 Menu Bar Pull-Down Selections 160
Figure 6-64 Serial No. Input Request Screen60
Figure 6-65 Serial No. Text Input Field Screen60
Figure 6-66 Writing Serial No. Complete Screen60
Figure 6-67 Menu Bar Pull-Down Selections 260
Figure 6-68 Serial No. Read Complete Dialog Screen60
Reading the Cctalk Address61
Writing a Stand-By LED Pattern Color61
Reading a Stand-By LED Pattern Color61
Reading Adjustment Data61
Figure 6-70 Cctalk Encryption Code Screen61
Figure 6-71 Menu Bar Pull-Down Selections 461
Figure 6-72 Cctalk Address Read Complete Dialog Screen61
Figure 6-73 Menu Bar Pull-Down Selections 561
Figure 6-74 Select LED Pattern Color Screen61
Figure 6-75 Writing LED Stand-By Indication61
Reading the VEGA Software Version62
Non-PC Calibration Procedure62
Figure 6-79 Save Adjustment Results Screen62
Figure 6-80 Menu Bar Pull-Down Selections 862
Figure 6-81 Software Version Read Complete Dialog Screen62
Figure 6-82 Non-PC Calibration DIP Switch Block Initial Settings62
Performance Tests63
Performance Test Preparation63
Figure 6-83 Tool and Harness Interconnections63
Table 6-1 Red Blink Rate Error63
Performance Test Initiation64
DIP Switch Test64
Feed Motor Forward Rotation Test64
Feed Motor Reverse Rotation Test64
Table 6-2 Performance Test DIP Switch Configuration Settings64
Stacker Motor Test65
Aging Test65
Table 6-3 Transport Motor Abnormal Error Codes65
Table 6-4 Stacker Motor Abnormal Error Codes65
Table 6-5 Feeding/Stacking Abnormal Error Codes65
Off-Line Banknote Acceptance Test66
Sensor Test66
Table 6-6 DIP Switch Block DS2 Sensor Configuration Settings66
Exploded Views and Parts Lists67
Entire VEGA Unit Exploded View (SH)67
Figure 7-1 Entire VEGA Unit Exploded View (SH)67
Entire VEGA Unit Exploded View (SD/SU/SDB/SUB)68
Figure 7-2 Entire VEGA Unit Exploded View (SD/SU/SDB/SUB)68
Entire VEGA Parts List69
Table 7-1 Entire VEGA Parts List69
Upper VEGA Transport Unit Exploded View70
Figure 7-3 Upper VEGA Transport Unit Exploded View70
Upper VEGA Transport Unit Parts List71
Table 7-2 Upper VEGA Transport Unit Parts List71
Lower VEGA Transport Unit Exploded View72
Figure 7-4 Lower VEGA Transport Unit Exploded View72
Lower VEGA Transport Unit Parts List73
Table 7-3 Lower VEGA Transport Unit Parts List73
VEGA Course Path Turning Unit Exploded View75
Figure 7-5 VEGA Course Path Turning Unit Exploded View75
VEGA Course Path Turning Unit Parts List76
Table 7-4 VEGA Course Path Turning Unit Parts List76
VEGA Cash Box Unit Exploded View77
Figure 7-6 VEGA Cash Box Unit Exploded View77
VEGA Cash Box Unit Parts List78
Table 7-5 VEGA Cash Box Unit Parts List78
VEGA SH Unit Bezel Exploded View80
Figure 7-7 VEGA SH Unit Bezel Exploded View80
VEGA SH Unit Bezel Parts List81
Table 7-6 VEGA SH Unit Bezel Parts List81
VEGA SD/SU/SDB/SUB Unit Bezel Type D Exploded View82
Figure 7-8 VEGA SD/SU/SDB/SUB Unit Bezel Type D Exploded View82
VEGA SD/SU/SDB/SUB Unit Bezel Type D Parts List83
Table 7-7 VEGA SD/SU/SDB/SUB Unit Bezel Type D Parts List83
VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View84
Figure 7-9 VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View84
VEGA SD/SU/SDB/SUB Unit Bezel Type N Parts List85
Table 7-8 VEGA SD/SU/SDB/SUB Unit Bezel Type N Parts List85
VEGA Option Unit Parts Exploded View86
Figure 7-10 VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View86
VEGA Option Unit Parts List87
Table 7-9 VEGA Option Unit Parts List87
A Troubleshooting91
Introduction91
Troubleshooting Overview91
Fault Table Listings91
Malfunction LED Error Code91
Table A-1 LED Diagnostics91
Error and Reject Codes92
Table A-2 Error Codes92
Table A-3 Reject Codes94
Maintenance Equipment97
VGEA Maintenance Equipment97
Figure A-1 Additional Maintenance Equipment Requirements97
Table A-4 Additional Maintenance Equipment Parts Lists97
JCM Contact Information98
Americas & Oceania98
JCM American Corporation98
Europe, Africa, Russia & Middle East98
JCM Europe Gmbh98
UK & Ireland98
JCM United Kingdom Ltd98
Asia98
JCM Gold (HK) Ltd98
Japan Cash Machine Co, Limited (HQ98
B Glossary99

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JCM VEGA Series Specifications

General

Brand	JCM
Model	VEGA Series
Category	Bank Note Validator
Language	English

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Table of Contents

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JCM VEGA Series Specifications

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