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JCM
Bank Note Validator
VEGA Series
JCM VEGA Series User Manual
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P/N 960-100189RA_Rev
. A {EDP
#148850}
©
2009
, Japan CashMachin
e Co., Limited
5-1
VEGA™ Series
BankNote V
alidator
Section 5
This chapter provides the VEGABanknote V
ali-
dator wiring diagrams
for the following items:
•
System W
iring Diag
ram
5 WIRING DIAGRAMS
VEGA System Wiring Diagram
Figure 5-
1
VEGA System Wiring Diagram
46
48
Table of Contents
Table of Contents
3
General Information
13
Model/Type Number Specifications
14
Precautions
14
Installation Precautions
14
User Precautions
14
Table 1-1 Model Number Specifications
14
Cash Box Handling
15
Mounting & Dismounting the Unit
15
Placing Foreign Objects into the Unit
15
Unacceptable Banknotes
15
Primary Features
16
Component Names
16
System Configurations
17
Table 1-2 VEGA System Configuration List
17
Specifications
18
Technical Specifications
18
Environmental Specifications
18
Table 1-3 VEGA Technical Specification
18
Table 1-4 VEGA Environmental Specification
18
Electrical Specifications
19
Structural Specifications
19
Table 1-5 VEGA Electrical Specification
19
Table 1-6 VEGA Structural Specification
19
VEGA Unit Dimensions
20
VEGA Bezel Outside Dimensions (Type SH)
24
VEGA Bezel Outside Dimensions (Type N)
25
VEGA Bezel Outside Dimensions (Type D)
25
JCM Contact Information
26
Americas & Oceania
26
JCM American Corporation
26
Europe, Africa, Russia & Middle East
26
JCM Europe Gmbh
26
Ireland
26
JCM United Kingdom Ltd
26
Asia
26
JCM Gold (HK) Ltd
26
Japan Cash Machine Co, Limited (HQ)
26
Installation/Operation
27
Installation
27
Installation Procedure
27
DIP Switch Configurations
28
Basic Settings
28
Table 2-1 DIP Switch Block 1 Settings
28
Special Settings
29
Stand-By Mode LED Assignment Indication
29
Table 2-3 DIP Switch Block 3 Settings
29
Table 2-2 DIP Switch Block 2 Settings
29
Connector Pin Assignments
30
Table 2-4 VEGA Pin Assignments
30
Preventive Maintenance
31
Retrieving Banknotes
31
Clearing a Banknote Jam
31
Cleaning Procedure
31
Sensor Cleaning Procedure
31
Table 2-5 VEGA Sensor Cleaning Methods
32
Standard Interface Circuit Schematics
33
Operational Flowcharts
34
Operational Flowchart (Continued 1)
35
Operational Flowchart (Continued 2)
36
Communications
37
Americas & Oceania
37
JCM American Corporation
37
Europe, Africa, Russia & Middle East
37
JCM Europe Gmbh
37
UK & Ireland
37
JCM United Kingdom Ltd
37
Asia
37
JCM Gold (HK) Ltd
37
Japan Cash Machine Co, Limited (HQ)
37
Dissassembly/Reassembly
39
Tool Requirements
39
CPU Board Removal
39
Figure 4-1 Cash Box & Course Path Reversing Guide Cover Removal
39
Figure 4-2 Cash Box Frame Removal
39
Figure 4-3 Upper Assembly Separation (Part 1)
39
Figure 4-4 Upper Assembly Separation (Part 2)
40
Figure 4-5 Front Bezel Removal
40
Figure 4-6 Flap Positioning Spring Removals
40
Figure 4-7 Shaft and Flap #1 & #2 Removal
40
Figure 4-8 Flap Lever Arm Reassembly
40
Upper Sensor Board Removal
41
Sub-Circuit Board Removal
41
Figure 4-9 Upper Transport Assembly Removal
41
Figure 4-10 Main CPU Board Removal
41
Figure 4-11 Upper Sensor Board Removal
41
Figure 4-12 Base Unit Carrier Removal (Part 1)
41
Feed and Stacker Motor Removal
42
Figure 4-13 Base Unit Carrier Removal (Part 2)
42
Figure 4-14 Unplug Inter-Assembly Harnesses
42
Figure 4-15 Sub-Circuit Board Removal
42
Figure 4-16 Gear Box Motor Assembly Removals
42
Sub-Sensor Board Removal
43
Lower Sensor Board Removal
43
Transport Belt Removal
43
Figure 4-17 Stacker & Feed Motor Removal
43
Figure 4-18 Sub-Sensor Board Removal
43
Figure 4-19 Lower Sensor Board Removal
43
Figure 4-20 Tension Pulley Unit Removal
43
Stacker Belt Removal
44
Figure 4-21 Belt Cover Removal
44
Figure 4-22 Transport Belt Removals
44
Figure 4-23 Stacker Unit Removal (Part 1)
44
Figure 4-24 Stacker Unit Removal (Part 2)
44
Figure 4-25 Course Path Reversing Guide Removal
44
Figure 4-26 E-Ring, Gear & Clutch Shaft Removal
45
Figure 4-27 Right Stacker Belt Removal
45
Figure 4-28 Left Stacker Belt Removal
45
Figure 4-29 Transport Belt Installation
45
Wiring Diagrams
47
VEGA System Wiring Diagram
47
Figure 5-1 VEGA System Wiring Diagram
47
Calibration and Testing
49
Download Workbench Tool Requirements
49
Driver Installation & Software Download Preparation
49
Figure 6-1 USB Cable Requirement
49
Figure 6-2 Tool and Harness Connection
49
Driver Installation Procedure
50
Figure 6-3 VEGA Port, DIP Switch & LED Indicator Locations
50
Figure 6-4 Hardware Wizard Welcome Screen
50
Figure 6-5 Installation Path Selection Screen
50
Figure 6-6 Install Options Screen
50
Figure 6-7 Installation Warning Screen
50
Software Download Procedure
51
Figure 6-8 Hardware Wizard Completion Screen
51
Figure 6-9 DIP Switch No. 1 Initial Setting
51
Figure 6-10 UBA Downloader Screen
51
Figure 6-11 VEGA Software Selection Screen
51
Figure 6-12 Download Progress Screen
51
Calibration Procedures
52
When to Calibrate
52
Calibration Types
52
Workbench Calibration Tool Requirements
52
Calibration Preparation
52
Figure 6-13 Completed Screen
52
Figure 6-14 Reference Paper Types
52
Reference Paper Usage
53
Figure 6-15 PC Calibration Tools & Cabling
53
Figure 6-16 Non-PC Calibration Tools & Cabling
53
Figure 6-17 Opening VEGA for Paper Placement
53
Figure 6-18 Type Name Location
53
Figure 6-19 Placing Reference Paper
53
Figure 6-20 Locking Reference Paper in Place
53
Calibration Using a PC
54
Vega_Adjustement.exe Program Use
54
Figure 6-21 DIP Switch Block #1 Initial Settings
54
Figure 6-22 VEGA Adjustment File Screen
54
Figure 6-23 Entrance Sensors Adjustment
54
Figure 6-24 White Reference Paper Placement Request Screen
54
Figure 6-25 White Reference Paper Calibration Progress Screen
54
Figure 6-26 Black Reference Paper Placement Request Screen
54
Vega_Adjustement_Zero.exe Program Use
55
Figure 6-27 Black Reference Paper Calibration Progress Screen
55
Figure 6-28 Black Reference Paper Removal Request Screen
55
Figure 6-30 Non-Paper Calibration Screen 2
55
Figure 6-31 Motor Speed Test
55
Figure 6-32 Adjustment Complete; Request Writing Data to Memory Screen
55
Figure 6-33 Writing EEPROM Data Progress Screen
55
Figure 6-34 the Save As" PC Screen
55
Figure 6-35 VEGA Adjustment Complete Screen
55
Figure 6-36 DIP Switch Block #1 Initial Settings
56
Figure 6-37 VEGA Adjustment Zero File Screen
56
Figure 6-38 Serial No. Input Field Location
56
Figure 6-39 Entrance Sensors Adjustment
56
Figure 6-40 White Reference Paper Placement Request Screen
56
Figure 6-41 White Reference Paper Calibration Progress Screen
56
Figure 6-42 Black Reference Paper Placement Request Screen
56
Figure 6-43 Black Reference Paper Calibration Progress Screen
57
Figure 6-44 Black Reference Paper Removal Request Screen
57
Figure 6-46 Non-Paper Calibration Screen 2
57
Figure 6-47 Motor Speed Test
57
Figure 6-48 Adjustment Complete; Request Writing Data to Memory Screen
57
Figure 6-49 Clearing EEPROM Data Screen
57
Figure 6-50 Writing EEPROM Data Progress Screen
57
Figure 6-51 "Save As" PC Screen
57
Calibration Failure
58
Activation Failure
58
Adjustment Failure
58
Figure 6-52 Calibration Completed Screen
58
Figure 6-53 USB Driver Confirmation Screen
58
Figure 6-54 Communication Error Screen
58
Figure 6-55 Adjust Error Screen
58
Figure 6-56 Retrying Calibration Message Screen
58
Figure 6-57 Calibration Failed Message Screen
58
Figure 6-58 Error "Save As" PC Screen
58
Adjustment Data Writing Failure
59
Menu Item Functions
59
Figure 6-59 Duplicate File Name Confirmation
59
Figure 6-60 EEPROM Write Error Screen
59
Figure 6-61 Retrying Writing Message Screen
59
Figure 6-62 Data Writing Failure Screen
59
Writing a Serial Number
60
Reading a Serial Number
60
Reading Cctalk Encryption Code
60
Figure 6-63 Menu Bar Pull-Down Selections 1
60
Figure 6-64 Serial No. Input Request Screen
60
Figure 6-65 Serial No. Text Input Field Screen
60
Figure 6-66 Writing Serial No. Complete Screen
60
Figure 6-67 Menu Bar Pull-Down Selections 2
60
Figure 6-68 Serial No. Read Complete Dialog Screen
60
Reading the Cctalk Address
61
Writing a Stand-By LED Pattern Color
61
Reading a Stand-By LED Pattern Color
61
Reading Adjustment Data
61
Figure 6-70 Cctalk Encryption Code Screen
61
Figure 6-71 Menu Bar Pull-Down Selections 4
61
Figure 6-72 Cctalk Address Read Complete Dialog Screen
61
Figure 6-73 Menu Bar Pull-Down Selections 5
61
Figure 6-74 Select LED Pattern Color Screen
61
Figure 6-75 Writing LED Stand-By Indication
61
Reading the VEGA Software Version
62
Non-PC Calibration Procedure
62
Figure 6-79 Save Adjustment Results Screen
62
Figure 6-80 Menu Bar Pull-Down Selections 8
62
Figure 6-81 Software Version Read Complete Dialog Screen
62
Figure 6-82 Non-PC Calibration DIP Switch Block Initial Settings
62
Performance Tests
63
Performance Test Preparation
63
Figure 6-83 Tool and Harness Interconnections
63
Table 6-1 Red Blink Rate Error
63
Performance Test Initiation
64
DIP Switch Test
64
Feed Motor Forward Rotation Test
64
Feed Motor Reverse Rotation Test
64
Table 6-2 Performance Test DIP Switch Configuration Settings
64
Stacker Motor Test
65
Aging Test
65
Table 6-3 Transport Motor Abnormal Error Codes
65
Table 6-4 Stacker Motor Abnormal Error Codes
65
Table 6-5 Feeding/Stacking Abnormal Error Codes
65
Off-Line Banknote Acceptance Test
66
Sensor Test
66
Table 6-6 DIP Switch Block DS2 Sensor Configuration Settings
66
Exploded Views and Parts Lists
67
Entire VEGA Unit Exploded View (SH)
67
Figure 7-1 Entire VEGA Unit Exploded View (SH)
67
Entire VEGA Unit Exploded View (SD/SU/SDB/SUB)
68
Figure 7-2 Entire VEGA Unit Exploded View (SD/SU/SDB/SUB)
68
Entire VEGA Parts List
69
Table 7-1 Entire VEGA Parts List
69
Upper VEGA Transport Unit Exploded View
70
Figure 7-3 Upper VEGA Transport Unit Exploded View
70
Upper VEGA Transport Unit Parts List
71
Table 7-2 Upper VEGA Transport Unit Parts List
71
Lower VEGA Transport Unit Exploded View
72
Figure 7-4 Lower VEGA Transport Unit Exploded View
72
Lower VEGA Transport Unit Parts List
73
Table 7-3 Lower VEGA Transport Unit Parts List
73
VEGA Course Path Turning Unit Exploded View
75
Figure 7-5 VEGA Course Path Turning Unit Exploded View
75
VEGA Course Path Turning Unit Parts List
76
Table 7-4 VEGA Course Path Turning Unit Parts List
76
VEGA Cash Box Unit Exploded View
77
Figure 7-6 VEGA Cash Box Unit Exploded View
77
VEGA Cash Box Unit Parts List
78
Table 7-5 VEGA Cash Box Unit Parts List
78
VEGA SH Unit Bezel Exploded View
80
Figure 7-7 VEGA SH Unit Bezel Exploded View
80
VEGA SH Unit Bezel Parts List
81
Table 7-6 VEGA SH Unit Bezel Parts List
81
VEGA SD/SU/SDB/SUB Unit Bezel Type D Exploded View
82
Figure 7-8 VEGA SD/SU/SDB/SUB Unit Bezel Type D Exploded View
82
VEGA SD/SU/SDB/SUB Unit Bezel Type D Parts List
83
Table 7-7 VEGA SD/SU/SDB/SUB Unit Bezel Type D Parts List
83
VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View
84
Figure 7-9 VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View
84
VEGA SD/SU/SDB/SUB Unit Bezel Type N Parts List
85
Table 7-8 VEGA SD/SU/SDB/SUB Unit Bezel Type N Parts List
85
VEGA Option Unit Parts Exploded View
86
Figure 7-10 VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View
86
VEGA Option Unit Parts List
87
Table 7-9 VEGA Option Unit Parts List
87
A Troubleshooting
91
Introduction
91
Troubleshooting Overview
91
Fault Table Listings
91
Malfunction LED Error Code
91
Table A-1 LED Diagnostics
91
Error and Reject Codes
92
Table A-2 Error Codes
92
Table A-3 Reject Codes
94
Maintenance Equipment
97
VGEA Maintenance Equipment
97
Figure A-1 Additional Maintenance Equipment Requirements
97
Table A-4 Additional Maintenance Equipment Parts Lists
97
JCM Contact Information
98
Americas & Oceania
98
JCM American Corporation
98
Europe, Africa, Russia & Middle East
98
JCM Europe Gmbh
98
UK & Ireland
98
JCM United Kingdom Ltd
98
Asia
98
JCM Gold (HK) Ltd
98
Japan Cash Machine Co, Limited (HQ
98
B Glossary
99
4
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JCM VEGA Series Specifications
General
Brand
JCM
Model
VEGA Series
Category
Bank Note Validator
Language
English
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