6 FORK, TRIPLE CLAMP 20
200684-10
– Measure the outside diameter of the inner tube in several places.
External diameter of inner tube 42.975… 43.005 mm (1.69193…
1.69311 in)
» If the measured value is less than the specified value:
– Change the fork leg.
200685-10
– Measure the run-out of the inner tube.
Run-out of inner tube ≤ 0.20 mm (≤ 0.0079 in)
» If the measured value is greater than the specified value:
– Change the fork leg.
200632-10
– Check the outer tube for damage.
» If damage is found:
– Change the fork leg.
201517-10
– Check the surface of the sliding bushings.
» If the dark layer A is worn off:
– Change the fork leg.
6.6 Assembling the fork legs
Info
These operations are the same on both fork legs.
Preparatory work
– Check the fork legs. ( p. 19)
202092-10
Main work
– Clamp in the inner tube with the axle clamp.
Guideline
Use soft jaws.
– Grease and slide on dust boot 1.
Lubricant (T511) ( p. 250)
Info
Always change the dust boot, lock ring, seal ring, and support ring.
Install the dust boot with the sealing lip and spring expander facing down-
ward.
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