7
9850064 R03 - 2021 650 / 850 Matryx Trail Performance / Crossover Snowmobile Service Manual
© Copyright Polaris Inc.
7.19
COVER BUSHING
NOTICE
A torch may be required to release the bushing
retaining compound.
BUSHING REMOVAL
1. On covers utilizing a retaining ring, remove the ring
q
using a pick or scribe.
2. Install the main adapter
w
onto the puller tool
e
.
3. From the outside of the cover, insert the removal tool
r
into the cover bushing.
4. With the inside of the cover facing the vise, slide the
cover onto the puller.
5. Secure the rod nut
t
. Turn the puller barrel to apply
tension if required.
6. Turn the clutch cover counterclockwise until the
bushing is removed and the cover comes free.
7. Remove the tools and discard the bushing.
BUSHING INSTALLATION
1. To install a new cover bushing, apply Loctite® 648 to
the leading edge of the new bushing. Insert the new
bushing and bushing installation tool from the inside
of the cover.
NOTICE
Verify no retaining compound is deposited on the I.D. of
the bushing.
2. With the main adapter installed on the puller, insert
the cover onto the puller rod with the outside of the
cover facing the vise.
3. Secure the rod nut and tighten the puller barrel to
apply more tension if required.
4. Turn the clutch cover counterclockwise on the puller
rod until the bushing is fully seated. Remove the tools
from the rod and remove the cover.
5. Squeeze the ends of the retaining ring and reinstall it
into the back of the cover.
PVT SYSTEM
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