9
9850064 R03 - 2021 650 / 850 Matryx Trail Performance / Crossover Snowmobile Service Manual
© Copyright Polaris Inc.
9.41
10.Once the adhesive bond is broken, remove the right-
side bulkhead clip from the chassis.
NOTICE
If the component is to be re-used, the adhesive must be
completely removed. See Bonded Component Surface
Preparation section.
RIGHT BULKHEAD CLIP INSTALLATION
NOTICE
Read and understand the following steps to ensure the
adhesive is applied correctly.
1. Verify the bulkhead clip and engine side support
brace are thoroughly cleaned and all residual
adhesive is removed from both parts.
2. Gather the fasteners that secure the bulkhead clip to
the engine side support brace.
3. Apply the adhesive to the right bulkhead clip as
outlined in Adhesive Application Patterns page 9.31.
4. Install the bulkhead clip. Loosely install the fasteners
q
-
y
that attach the bulkhead clip.
q
Side Support
Fasteners
r
Lower Steering
Mount Fasteners
w
Crossover Tube
Fastener
t
Idler Bracket
Fastener
e
Clip Mounting
Fasteners
y
Front Lower Over
Structure Fasteners
5. Torque fasteners to specification.
TORQUE
Side Support Fasteners
q
:
26 ft-lbs (35 N·m)
Crossover Tube Fastener
w
:
22 ft-lbs (30 N·m)
Clip Mounting Fasteners
e
:
26 ft-lbs (35 N·m)
Lower Steering Mount Fasteners
r
:
22 ft-lbs (30 N·m)
Idler Bracket Fastener
t
:
9 ft-lbs (12 N·m)
Front Lower Over Structure Fasteners
y
:
22 ft-lbs (30 N·m)
NOTICE
The fasteners must be torqued within the adhesive
working time of 6 to 10 minutes.
6. Reinstall the following components:
• Bulkhead Floor Plate (See Bulkhead Floor Plate
Installation page 9.35)
• Engine assembly (See Engine Installation page
3.39)
• Right side front suspension components (See the
Steering and Suspension Chapter)
• Tie rod boot
NOTICE
Allow the adhesive to cure for 24 hours at 68 °F (20 °C)
before placing the snowmobile back into service.
CHASSIS
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