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Suzuki AN400 Service Manual

Suzuki AN400
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1E-4 Engine Lubrication System:
5) Stop the engine and remove the oil pressure gauge
and attachment.
6) Reinstall the main oil gallery plug and tighten it to the
specified torque.
CAUTION
!
Use a new gasket to prevent oil leakage.
Tightening torque
Main oil gallery plug: 16 m (1.6 kgf-m, 11.5 lb-
ft)
7) Check the engine oil level. Refer to “Engine Oil and
Filter Change in Section 0B (Page0B-9)”.
Repair Instructions
Engine Oil and Filter Replacement
B705H11506022
Refer to “Engine Oil and Filter Change in Section 0B
(Page0B-9)”.
Oil Sump Filter Removal and Installation
B705H11506008
Removal
1) Dismount the engine. Refer to “Engine Assembly
Removal and Installation in Section 1D (Page1D-6)”.
2) Separate the crankcase. Refer to “Engine Bottom
Side Disassembly in Section 1D (Page1D-37)”.
3) Remove the oil sump filter from the left crankcase.
Refer to “Engine Bottom Side Disassembly in
Section 1D (Page1D-37)”.
Installation
Install the oil sump filter in the reverse order of removal.
Pay attention to the following points:
Install the oil sump filter (1).
CAUTION
!
The lip “A” of the oil sump filter should be
positioned downward.
The shorter side “B” of the oil sump filter
should be positioned inside.
Oil Sump Filter Cleaning
B705H11506009
Clean the oil sump filter in the following procedures:
1) Remove the oil sump filter. Refer to “Oil Sump Filter
Removal and Installation (Page1E-4)”.
2) Clean the oil sump filter using compressed air.
3) Install the oil sump filter. Refer to “Oil Sump Filter
Removal and Installation (Page1E-4)”
High oil pressure Low oil pressure
Engine oil viscosity is too
high
Clogged oil passage
Combination of the
above items
Clogged oil filter
Oil leakage from the oil
passage
Damaged O-ring
Defective oil pump
Combination of the
above items
1
“A”
“B”
I705H1150003-01
“A”: Lip “B”: Shorter side
“A”
“B”
Downside
I705H1150004-01
I705H1150005-01

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Suzuki AN400 Specifications

General IconGeneral
BrandSuzuki
ModelAN400
CategoryScooter
LanguageEnglish

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