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Suzuki AN400 Service Manual

Suzuki AN400
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Table of Contents 4- i
4
Section 4
CONTENTS
Brake
Precautions .................................................4-1
Precautions............................................................. 4-1
Precautions for Brake System .............................. 4-1
Brake Fluid Information......................................... 4-1
Brake Control System and Diagnosis ... 4A-1
Schematic and Routing Diagram........................4A-1
Front Brake Hose Routing Diagram ....................4A-1
Rear Brake Hose Routing Diagram..................... 4A-2
Diagnostic Information and Procedures............4A-3
Brake Symptom Diagnosis.................................. 4A-3
Repair Instructions ..............................................4A-3
Brake Light Switch Inspection ............................. 4A-3
Brake Fluid Level Check ..................................... 4A-4
Brake Hose Inspection ........................................ 4A-4
Air Bleeding from Brake Fluid Circuit .................. 4A-4
Brake Fluid Replacement.................................... 4A-5
Front Brake Hose Removal and Installation........4A-6
Rear Brake Hose Removal and Installation ........4A-6
Front Brake Master Cylinder Components.......... 4A-7
Front Brake Master Cylinder Assembly
Removal and Installation................................... 4A-8
Front Master Cylinder / Brake Lever
Disassembly and Assembly ..............................4A-9
Front Master Cylinder Parts Inspection.............4A-10
Rear Brake Master Cylinder Components ........4A-11
Rear Brake Master Cylinder Assembly
Removal and Installation................................. 4A-12
Rear Master Cylinder / Brake Lever
Disassembly and Assembly ............................4A-12
Rear Master Cylinder Parts Inspection ............. 4A-12
Specifications.....................................................4A-13
Service Data .....................................................4A-13
Tightening Torque Specifications......................4A-13
Special Tools and Equipment ...........................4A-14
Recommended Service Material .......................4A-14
Special Tool ...................................................... 4A-14
Front Brakes ............................................ 4B-1
Repair Instructions ..............................................4B-1
Front Brake Components....................................4B-1
Front Brake Pad Inspection ................................ 4B-2
Front Brake Pad Replacement............................ 4B-2
Front Brake Caliper Removal and Installation..... 4B-3
Front Brake Caliper Disassembly and
Assembly...........................................................4B-4
Front Brake Caliper Parts Inspection ..................4B-5
Front Brake Disc Removal and Installation .........4B-6
Front Brake Disc Inspection ................................4B-6
Specifications.......................................................4B-7
Service Data........................................................4B-7
Tightening Torque Specifications........................4B-7
Special Tools and Equipment .............................4B-8
Recommended Service Material .........................4B-8
Special Tool ........................................................4B-8
Rear Brakes.............................................. 4C-1
Repair Instructions ..............................................4C-1
Rear Brake Components.....................................4C-1
Rear Brake Pad Inspection .................................4C-2
Rear Brake Pad Replacement ............................4C-2
Rear Brake Caliper Removal and Installation .....4C-3
Rear Brake Caliper Disassembly and
Assembly...........................................................4C-4
Brake Caliper Piston Disassembly and
Assembly...........................................................4C-7
Rear Brake Caliper Parts Inspection...................4C-8
Rear Brake Disc Removal and Installation..........4C-9
Rear Brake Disc Inspection.................................4C-9
Specifications.....................................................4C-10
Tightening Torque Specifications......................4C-10
Special Tools and Equipment ...........................4C-10
Recommended Service Material .......................4C-10
Special Tool ......................................................4C-10
Parking Brake .......................................... 4D-1
General Description .............................................4D-1
Parking Brake System (Brake-lock System)
Description ........................................................4D-1
Schematic and Routing Diagram........................4D-6
Parking Brake Cable (Brake-lock Cable)
Routing Diagram ...............................................4D-6
Repair Instructions ..............................................4D-7
Parking Brake System (Brake-lock System)
Inspection..........................................................4D-7
Parking Brake System (Brake-lock System)
Removal and Installation...................................4D-7

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Suzuki AN400 Specifications

General IconGeneral
BrandSuzuki
ModelAN400
CategoryScooter
LanguageEnglish

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