Suzuki AN400 Service Manual

Table of Contents 2- i
2
Section 2
CONTENTS
Suspension
Precautions .................................................2-1
Precautions............................................................. 2-1
Precautions for Suspension .................................. 2-1
Suspension General Diagnosis.............. 2A-1
Diagnostic Information and Procedures............2A-1
Suspension and Wheel Symptom Diagnosis ...... 2A-1
Front Suspension .................................... 2B-1
Repair Instructions ..............................................2B-1
Front Fork Components ...................................... 2B-1
Front Fork Removal and Installation ................... 2B-2
Front Fork Disassembly and Assembly............... 2B-3
Front Fork Inspection .......................................... 2B-8
Front Fork Parts Inspection.................................2B-8
Specifications.......................................................2B-9
Service Data .......................................................2B-9
Tightening Torque Specifications........................ 2B-9
Special Tools and Equipment ...........................2B-10
Recommended Service Material .......................2B-10
Special Tool ...................................................... 2B-10
Rear Suspension ..................................... 2C-1
Repair Instructions ..............................................2C-1
Rear Suspension Components ...........................2C-1
Rear Suspension Assembly Construction...........2C-2
Rear Swingarm Components..............................2C-3
Rear Shock Absorber and Rear Shock
Absorber Assembly Removal and
Installation.........................................................2C-4
Rear Suspension Inspection ...............................2C-5
Rear Shock Absorber Inspection ........................2C-5
Rear Shock Absorber Gas Pressure Release.....2C-5
Rear Suspension Adjustment .............................2C-6
Rear Swingarm Removal and Installation ...........2C-6
Rear Swingarm Related Parts Inspection ...........2C-7
Rear Swingarm Dust Seal / Bearing Removal
and Installation..................................................2C-8
Cushion Lever and Cushion Rod Inspection.......2C-9
Cushion Lever Bearing Removal and
Installation .......................................................2C-10
Crankcase Bracket Construction.......................2C-11
Crankcase Bracket Removal and Installation ...2C-12
Crankcase Bracket Related Parts Inspection....2C-12
Crankcase Bracket Bearing Removal and
Installation .......................................................2C-13
Specifications.....................................................2C-14
Service Data......................................................2C-14
Tightening Torque Specifications......................2C-14
Special Tools and Equipment ...........................2C-15
Recommended Service Material .......................2C-15
Special Tool ......................................................2C-15
Wheels and Tires ..................................... 2D-1
Precautions...........................................................2D-1
Precautions for Wheel and Tire...........................2D-1
Repair Instructions ..............................................2D-2
Front Wheel Components ...................................2D-2
Front Wheel Assembly Construction...................2D-3
Front Wheel Assembly Removal and
Installation .........................................................2D-4
Front Wheel Related Parts Inspection ................2D-5
Front Wheel Dust Seal / Bearing Removal
and Installation ..................................................2D-6
Rear Wheel Components....................................2D-8
Rear Wheel Assembly Removal and
Installation .........................................................2D-9
Rear Wheel Related Parts Inspection ...............2D-11
Tire Removal and Installation............................2D-11
Wheel/Tire/Air Valve Inspection and Cleaning ..2D-13
Air Valve Removal and Installation ...................2D-14
Wheel Balance Check and Adjustment.............2D-14
Specifications.....................................................2D-15
Service Data......................................................2D-15
Tightening Torque Specifications......................2D-15
Special Tools and Equipment ...........................2D-16
Recommended Service Material .......................2D-16
Special Tool ......................................................2D-16

Suzuki AN400 Specifications

General

Brand	Suzuki
Model	AN400
Category	Scooter
Language	English