Suzuki AN400 Service Manual

Table of Contents 9- i
9
Section 9
CONTENTS
Body and Accessories
Precautions .................................................9-1
Precautions............................................................. 9-1
Precautions for Electrical System ......................... 9-1
Component Location ............................................. 9-1
Electrical Components Location ........................... 9-1
Wiring Systems........................................ 9A-1
Schematic and Routing Diagram........................9A-1
Wiring Diagram ................................................... 9A-1
Wiring Harness Routing Diagram........................ 9A-4
Specifications.......................................................9A-8
Service Data .......................................................9A-8
Tightening Torque Specifications........................ 9A-8
Lighting Systems..................................... 9B-1
Repair Instructions ..............................................9B-1
Front Combination Light Components ................ 9B-1
Front Combination Light Removal and
Installation.........................................................9B-2
Headlight Bulb / Turn Signal Light Bulb /
Position Light Bulb Replacement ...................... 9B-2
Headlight Beam Adjustment ............................... 9B-4
Rear Reflector / Rear Combination Light /
License Light Components ............................... 9B-4
Rear Reflector / Rear Combination Light /
License Light Removal and Installation ............ 9B-5
Rear Combination Light Bulb / License Light
Bulb Replacement............................................. 9B-6
Turn Signal / Side-stand Relay Inspection .......... 9B-7
Turn Signal / Side-stand Relay Removal and
Installation.........................................................9B-7
Dimmer Switch Inspection................................... 9B-7
Turn Signal Switch Inspection............................. 9B-8
Passing Light Switch Inspection ......................... 9B-8
Horn Button Inspection ....................................... 9B-9
Rear Brake Light Switch Inspection .................... 9B-9
Front Brake Light Switch Inspection ................... 9B-9
Hazard Switch Inspection ................................... 9B-9
Engine Stop Switch Inspection ......................... 9B-10
Starter Button Inspection .................................. 9B-10
Ignition Switch Inspection .................................9B-11
Parking Brake Switch (Brake-lock Switch)
Inspection........................................................ 9B-11
Trunk Box Switch Inspection............................. 9B-11
Specifications.....................................................9B-12
Service Data......................................................9B-12
Special Tools and Equipment ...........................9B-12
Special Tool ......................................................9B-12
Combination Meter / Fuel Meter / Horn.. 9C-1
Repair Instructions ..............................................9C-1
Combination Meter Components ........................9C-1
Combination Meter Removal and Installation .....9C-1
Combination Meter Disassembly and
Assembly...........................................................9C-1
Combination Meter Inspection ............................9C-2
Fuel Level Meter Inspection ................................9C-2
Fuel Level Gauge Inspection ..............................9C-3
Speedometer Inspection .....................................9C-3
Speed Sensor Removal and Installation .............9C-3
Speed Sensor Inspection ....................................9C-3
Ignition Switch Inspection....................................9C-3
Ignition Switch Removal and Installation.............9C-3
Horn Inspection ...................................................9C-3
Horn Removal and Installation ............................9C-3
Specifications.......................................................9C-4
Service Data........................................................9C-4
Exterior Parts ........................................... 9D-1
Schematic and Routing Diagram........................9D-1
Seat Lock Cable Routing Diagram......................9D-1
Component Location ...........................................9D-2
Exterior Components Location............................9D-2
Removal Procedures Flow Chart ........................9D-3
Repair Instructions ..............................................9D-4
Exterior Parts Components .................................9D-4
Inner Cover Construction ..................................9D-12
Seat Lock Cable Removal and Installation .......9D-13
Handlebar Cover Removal and Installation.......9D-13
Upper Meter Panel Removal and Installation....9D-13
Front Leg Shield Cover Removal and
Installation .......................................................9D-13
Wind Screen Removal and Installation .............9D-14
Front Panel Removal and Installation ...............9D-14
Meter Panel Removal and Installation ..............9D-14
Front Leg Shield Removal and Installation .......9D-14
Side Leg Shield Removal and Installation.........9D-15
Under Cover Removal and Installation .............9D-16
Lower Leg Shield Removal and Installation ......9D-16

Suzuki AN400 Specifications

General

Brand	Suzuki
Model	AN400
Category	Scooter
Language	English