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Suzuki AN400 Service Manual

Suzuki AN400
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Automatic Transmission: 5A-5
3) Apply grease to the O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
4) Hold the clutch housing using the special tool and
tighten the clutch housing nut (1) to the specified
torque.
CAUTION
!
• Degrees the clutch housing surface.
• Replace the O-ring with a new one.
Special tool
(A): 09930–40113 (Rotor holder)
Tightening torque
Clutch housing nut (a): 85 N·m (8.5 kgf-m, 61.5
lb-ft)
Movable drive face assembly
1) Install the movable drive face assembly (1).
CAUTION
!
Degrees the V-belt contact face (pulley
surface).
2) Install the fixed drive face (2).
3) Install the washer (3) and fixed drive face nut (4).
CAUTION
!
• Check for dirt or grease on the fixed drive
face and if any, clean and degrees
thoroughly. Also check that the parts are
properly fitted with the spline.
• When installing the fixed drive face, check
that the V-belt has a play and the fixed
drive face contacts the end of the spacer.
• When installing the fixed drive face nut,
check that the V-belt is not caught in the
movable drive face assembly.
4) Hold the fixed drive face using the special tools and
tighten the fixed drive face nut (4) to the specified
torque.
WARNING
!
• To prevent the fin from breakage or injury
from occurring due to inadvertent slipping,
engage the tool end with the side of pulley
securely and make sure the contact is on a
center area of the fin.
• Tighten the drive face nut with pressing
the special tool to the drive face.
Special tool
(A): 09920–53740 (Clutch sleeve hub
holder)
(B): 09920–31020 (Extension handle)
Tightening torque
Fixed drive face nut (a): 105 N·m (10.5 kgf-m,
76.0 lb-ft)
(A)
(a)
1
I705H1510009-05
1
I705H1510010-01
3
2
4
I705H1510011-01
(A)
(B)
(a)
4
I705H1510012-02

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Suzuki AN400 Specifications

General IconGeneral
Fuel SystemFuel injection
StarterElectric
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionSwingarm type, coil spring, oil damped
Engine Type4-stroke, liquid-cooled, single-cylinder, DOHC
Bore x Stroke81.0mm x 77.6mm
Front BrakesDisc brake
Rear BrakesDisc brake
Rear Tire150/70-13M/C 64S, tubeless

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