10.
CRANKSHAFT
/TRANSMISSION/KICKST
ARTER
SERVICE
INFORMATION
TROUBLESHOOTING
CRANKCASE
SEPARATION
CRANKSHAFT
SERVICE INFORMATION
GENERAL
10-1
10
-2
10
-3
10-4
TRANSMISSION
KICKSTARTER
CRANKCASE
ASSEMBLY
• The crank
case
mUSl
be
separated
10
service Ihe crankshatt. transmission and klcksta
,t
e,-
• T
he
f
ollowing
parts
must
be
removed
bef
ore
separating
tho
crankcase.
-
Alternator
($ect
i
on
13)
- Clutch/gea
.sh
i
ft
l
inkage
(Section 9)
- Cyl
inde
r head (Section 7)
- Cylinder
/piston
(Sec
ti
on 8)
- Engine (Secti
on
61
- Oil
pump
(Sec
ti
on
4)
SPECIFICATIONS
ITEM
ST
ANDARD
Crankshaft
Aunou!
R
igh
t
0035
(0
,
0014)
L"h
0_020 (0.0008)
Side cleara
nc
e
0.10 - 0.35 (0.0039
0.0
1
381
Radial clearance
0-
0.
008
(0
- 0.0003)
Shih
'
nr
k.
Sh
ih fork 1.0.
12.000
_ 12,018 (0.4724
0.41311
Shift fork s
hah
Fork
claw
thi
ckness
4.93 - 5.00 (0. 194 -
O.
197)
Shah
0
.0.
11.976 - 11.994
10
.
471
5 _ 0.(722)
Transmiss
ion
Gear
1.0.
M
4.M5
17.016 - 17.034 (0.6699 - 0-6706)
C'
XA100R
20.662 - 20.643 (0.81 19
- 0.8127)
XA80A
17,022 - 17.Q43 (0.6701 - 0.6710)
C2
XAlooA
19520
- 19.541 (0,7685 - 0
.7
693)
X
A80R
19.520 - 19.541 (0,7685 - 0.7693)
C3
XA100A
18.016
- 18.034 (0.7093 - 0.7100)
XP,OOP,
\7
.
016
-
17
.0
34
(0
.6699
-0
.
07(0)
Bushin
0.0.
C'
Xf!I00R
20.559
20
.SS0 (0.8094 - 0.8102)
Gear-lo-bush
in
cle
a
rance
(el)
XA100A 0.042 _
(1.084
(0.0017 - 0.0034)
Mainshah
0.0.
M4
,
MS
16
.
966
-
16984
(0,6680 - 0.6687)
Counter
shah
0.0
.
C2
19
459 - 19.460 (0,7661 - 0.7669)
C3
Xf!looR
17.966 - 17.984 (0.7073 - 0.7080)
XABOR
16.966 - 16.984 (0.6660 - 0.6687)
Gear
·
to
·s
hah
clearance
M'
0.032 -
0.068
(0.0013 - 0.0027)
C1
0.040-0.08
2 (0.0016
0.0032)
C3
0.032 -
0.068
(0.0013 0.0027 )
Kick
sta
r
ler
Pini
on
1.0. 18.020 - 18.041 (0.7094 - 0.7103)
Sp
i
ndle
0 .
0.
17.959 - 17.980 10.7070 - 0.7078)
10·5
10-
'3
10-14
0'
:m,n
,
u .,
(n)
SERVICE
LIMI
T
0.085
(0.0033)
0.070
(
0.0028
)
0,60
(0
.
0241
0.010
(O
.QOOA
)
12.05 (0.474)
4.7 (0.19)
11
.96(0.471)
17.0'5(0.671)
20,66 (0.813)
17
.06 (0.672)
19
.56
(0.7701
19.56 (0.7701
18.05
(0.711)
11.0510.671)
20
.54
(0.809)
0.
12
(0.005)
16.
95
(0.667)
19.44
(0.
7651
11.95 (0.707)
16.95 (0.667)
0,10 (0.004)
0.
12
(0
.005)
0.10
(0
.004)
18.
06(0.711)
17.88 (0.70
41
II!I
10-1
I
I
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