Honda XR100R User Manual

CRANKSHAFT/TRANSMISSION/KICKSTARTER
MAINSHAFT /COUNTERSHAFT
Check Ihe sp l ine groo"es li nd sl id i ng surfaces lor
damage or ab norma l wear.
Measure the 0.0. of thC mainshaft and couniershaft
al the gaar sliding area.
SERVI
CE LIMITS:
Main S haft : Mol. M 5 GEAR : 16. 95 mm (0.667 in)
Co untershaft: C2 GE AR : 19.4' mm (0. 465 in)
C3 GEAR
SHI FT DR UM
XR100R :17. 95 mm (0.707 in)
XR80R :16. 95 mm (0,667 in )
Inspect Ihe shift drum for scoring. scratches or
e"ide nca of insu ff icia nt lubrication.
Check the shift
drum glOo " es for abnorma l wear or
damage .
SHIFT FORK
Check
the shih fork tor a bnormal wear or d aforma ·
'ion .
Measure the
shift lar k 1.0. and claw thiCkness.
SERVI
CE LIMITS:
Shift fork 1.0. : 12.05 mm (0.492 in)
Fork
c law th i ckne ss: 4.7 mm (0 .19 in )
CheCk the shi ft for k shaf t f or abnormal wear o r
deformation.
Measure Ihe shilt fork shaft 0 .0.
SERVI CE LIMIT: 11 . 96 m m (0. 471 in)
TRANSMISSION BEARING REPLACE -
MENT
Turn the inner race of each bearing wi th your finger.
The bea
ring s shou ld turn smoo thfy and Qu ietly.
Also check that the be aring ouler race fits tig h tl y in
the crankcase
Remove and discard the bearing if the race does
not turn smoothly. Qvietly, or fits lo osely in the
crankcase.
SHIFT DR UM
10-7

Honda XR100R Specifications

General

Brand	Honda
Model	XR100R
Category	Motorcycle
Language	English