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Honda XR100R User Manual

Honda XR100R
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4.
LUBRICATION SYSTEM
LUBRICATION SYSTEM DIAGRAM 4-0
SERVICE
INFORMATION
TROUBLESHOOTING
SERVICE
INFORMATION
GENERAL
tlWiJiiihij
4-'
4-'
CYLINDER HeAD
Oil
CHECK
BOLT 4-2
Oil
PUMP
4-2
•
If
the
engine
must
be
running
10
do
some
work.
make
SUre
the
area
is
well
ventilated
.
Never
run
the
engine
in
an
en~h>Jed
ar
efl. The 8
xhaur.f
contains
poisonous
cerbon
monoxide
gas
that
may
cause los$
of
cQnsciousness
end
may
lead to death. Rrm
the
engine
in an open area
Or
with
an
exhaust
ev
.
"uali
on
system
in an
endosed
lI'es.
Used
engine
oil
m;ty
cause
skin
canclJf
If
repeatedly
Jeft
in
contact
with
the
skin
for
prolong~
peri
ods.
Although
this is
unlikely unless you
handle
used
oil
on
II
daily
basis.
it
is
stilladvis
a
bi
e
to
thorOUghly
wash
your
hands
with
S04IP
a
nd
"",tlOr
as
soon
as
possible
after
handling
used
oil. KEEP
OUT
OF REACH OF CHILDREN.
•
"The
o
il
pump
can be
sel\llted
wit
h the engine installed
in
the
b ame.
•
The
service procedures in this section
mus
t
be
pe
rf
ormed w
it
h the engine
oil
drained.
•
Wh
en
removi
ng and installing the
0,1
pump. use
ca
re
no
t to a
llow
dust or dirt
to
enter the engine.
• If any
portion
0 1 the
oil
pu
mp is
worn
beyond the specified service limits. repl
ac
e the oil pu
mp
as an assembly.
•
Aft
er
t
he
oil
pump
has been installed. check t
ha
t there are
no
oil lea
ks.
SPECIFICATIONS
U
ni
t·
mm (in)
ITEM
STANDARD
SERVICE LIMIT
Eng
i
ne
oil
c~paci
ty
XR1
00R
AI drai
ning
0.9 t (0.95 us q
t.
079
I
mp
qlf
At disassembly 1.0 t (1.06 us qt.
O.BB
lmp ql)
---
X
R80R
AI draining
O.B i
10
.85 us ql . 0.70 I
mp
qt)
--
AI di
sa
ssembly
09
i
10
.95 us qt. 0.79 I
mp
qt)
---
Recommended engine
oil
HO
ND
A GN4 Or HP4 4
·stro
ke oil
or
equivalent
motor
oi l
API
service classifi
ca
tion
SF
or
SG
Viscosity: SAE tOW-
30
Oil
pump
rolor
Tip clearance O.
lS
(0.006) 0.
20
(O.OOB)
Body clea
ra
nce
Cl
.15 -
021
(0.006 -
Cl.
OO
B)
OA O (0.016)
Side clearance
1).0
2 - 0.
07
(0.
00
1 - 0.0(3)
0.02510.01
0)
TORQUE
VALUES
Oi
l drain bolt
Oi
l
pump
plate screw
2S
N'
m (
25
k
gl
·m.
lB
l
bl
·ft
)
3 N'm (0.3 kg
/o
m.
2lbf
.
tn
TROUBLESHOOTING
Eng
ine
oil
level
100
l
ow
Normal oil
co
n
sump
tion
hler
nal
oil
l
ea
k
Worn pist
on
ri
ng
or
in
corle<:1
piston ring installation
Worn
va
lve
guide
or
seal
Oil c
ontaminat
i
on
External oil leak
Worn piston ring or
inco
rr
e~
t
piston ring install
ation
Worn va lve guide or
se
al
Clogged
oil
strai
ne
r screen
Low
o
il
pressure
Oil
p
ump
worn
or damaged
Oil
not cha nge of len
enough
Oil
pump
drive
sprocket b
ro
k
en
4-1

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Honda XR100R Specifications

General IconGeneral
BrandHonda
ModelXR100R
CategoryMotorcycle
LanguageEnglish

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