Honda XR100R User Manual

CRANKSHAFT/TRANSMISSION/KICKSTARTER
10-6
_. . w
Remove the mains ha ft a nd co u ntef sha(t as an
assembly,
TRANSMISSION DISASSEMBl V
NOT E:
K eep track ollh e d isassemb l ed p arts ( gea ' s.
bus tl in g . 'N OIstle rs. ar. ~ sr.a !) r ings\ by SI& I<. \ng
them on a 1001 or S(ipping them o nt o a piece of
wire .
Do no t expand the snap ri ng . ex pand the snap
ring and p lJ lI it off using the gear behin d it.
Disassem ble t
he mair.sha ft and count ershah .
TRANSMISSION INSPECTION
Check the gear dogs , dog holes and teelh for ab nor -
mal wear or lac ~ of lubricati on.
Meas ur e the 1.0. of ea ch gear.
SERVICE LIMITS:
Gear 1. 0 , : M4, M5: 11 ,05 mm (0,671 in )
XRlCIO R BUSHING
:Cl :XR100R :20.66 mm (0.813 in)
:XR80R :17,06 mm (0 ,672 in)
: C2 :XR100R :19.56 mm (0,770 in)
:XR80R : 19. 56 mm (0 .770 in)
:C3 :XR100R : 18 .05 mm (0 .111 in )
:X R80R ; 17 , 05 mm 10.67 1 In)
Check
the b ushing f or dam age or excessiv(! w ear.
Measure the 0. 0. of Cl bushing ,
SERVICE LIMIT: 20.54 mm (0.809 in )
CalCulate the gear to bushing Glearance.
S ER V ICE LIMIT: 0.12 mm (0.005 in j
C18USHING

Honda XR100R Specifications

General

Brand	Honda
Model	XR100R
Category	Motorcycle
Language	English