CLUTCH
5-42
NOTE:
The clutch plate thickness specification listed
above is for the plates with the standard thick-
ness only. If a clutch plate with one of the other
two plate thicknesses is installed, use 1.50–1.70
mm (0.059–0.067 in) or 2.20–2.40 mm (0.086–
0.094 in) for the specification according to the
plate.
3. Measure:
• Total width “a” of the friction plates and clutch
plates
Out of specification → Adjust.
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a. Adjust the total width by replacing the clutch
plate “1” and, if necessary, clutch plate “2”.
b. Select the clutch plate from the following ta-
ble.
NOTE:
When adjusting the clutch assembly width (by
replacing the clutch plate(s)), be sure to replace
the clutch plate “1” first. After replacing the clutch
plate “1”, if specifications cannot be met, replace
the clutch plate “2”.
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EAS25140
CHECKING THE CLUTCH SPRINGS
The following procedure applies to all of the
clutch springs.
1. Check:
• Clutch spring
Damage → Replace the clutch springs as a
set.
2. Measure:
• Clutch spring free length “a”
Out of specification → Replace the clutch
springs as a set.
Total width of the friction plates
and clutch plates
42.4–43.0 mm (1.67–1.69 in)
Clutch plate “1”
Part No. Thickness
168-16325-00 1.6 mm (0.063 in)
3J2-16324-00 2.0 mm (0.079 in) STD
168-16324-00 2.3 mm (0.091 in)
a
Clutch plate “2”
Part No. Thickness
3J2-16324-00 2.0 mm (0.079 in) STD
168-16324-00 2.3 mm (0.091 in)
Clutch spring free length
55.00 mm (2.17 in)
Minimum length
54.00 mm (2.13 in)
1
2
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