TRANSMISSION
5-78
2. Install:
• Toothed lock washer retainer “1”
• Toothed lock washer “2”
NOTE:
• With the toothed lock washer retainer “1” in the
groove “a” in the axle, align the projection “c”
on the retainer with an axle spline “b”, and then
install the toothed lock washer “2”.
• Be sure to align the projection on the toothed
lock washer that is between the alignment
marks “e” with the alignment mark “d” on the
retainer.
ET2C01016
INSTALLING THE TRANSMISSION
1. Install:
• Bearing “1”
NOTE:
Face the seal side of the bearing to the outside
and install it close to the right side end of the
crankcase.
2. Install:
• Main axle assembly “1”
NOTE:
Stake the main axle assembly bearing housing
bolts “2” at a cutout “a” in the main axle assem-
bly bearing housing “3”.
3. Install:
• Shift fork-C “1”
• Shift drum assembly “2”
• Shift fork guide bar “3”
NOTE:
• The embossed marks on the shift forks should
face towards the right side of the engine and be
in the following sequence: “R”, “C”, “L”.
• Carefully position the shift forks so that they
are installed correctly into the transmission
gears.
• Install shift fork-C into the groove “a” in the 3rd
and 4th pinion gear on the main axle.
4. Install:
• Shift fork-R “1”
• Shift fork-L “2”
1
2
2
New
a
b
c
2
e
e
d
b
c
1
c
b
a
2
1
1
1
2
a
2
a
3
2
a
2
1
3
a