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Atlas Copco STwrench User Manual
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System
Overview
STwrench Us
er G
uide
50
(
326
)
9836 4134 01 Edition 2.9
2.4.7
Batter
y
Standard battery
Battery sh
ort HD
Battery ins
ide BI
Th
e
STwren
ch
is
powered by
it
s battery pack
. The rechargeable Lithium-
ion
standard batte
ry ensures over
16 hours of operating
t
ime
, o
r 7.5 h
ours if the I
RC-
W modu
le is instal
led in
the controller
.
Standard and shor
t
HD battery
i
nstallation
Batt
ery ins
ide insta
llat
ion
Nut Ring
Standard or
“short HD
”
battery
Battery
inside
Cove
r
Contr
oller BI
Standard
controller
49
51
Table of Contents
Table of Contents
6
BATTERY INFORMATION According to European Regulation 2006/66/CE
12
Introduction
13
About this Document
13
Reference Documents
15
Specifications
16
Standard Conformity
21
System Overview
23
Stwrench Concept
23
Stwrench Versions
24
Stwrench Typical Applications Scenario
25
Stand-Alone Wrench Printing the Results
25
Stand-Alone Wrench Driven by Remote Device, with the Option of Printing the Results
26
Wrench Connected to Power Focus
27
Wrench Connected to Toolsnet
29
Wrench Connected to Torque Supervisor
31
Custom Application with API
32
Presentation
33
Stwrench Assembly
37
Stwrench Controller
40
Smarthead
40
Rbu
43
QAT Barcode Reader
44
Irc
45
QAT IRC-W Radio Module
47
QAT IRC-B / IRC-Z Radio Modules
49
Battery
50
Battery Charger
51
Stwrench Cable Box
52
Qatnode
54
End-Fitting Tools
55
Stwrench Holder
57
Rubber Protections
58
User Interfaces
59
Leds
59
Display
60
Keyboard
61
Buzzer and Vibration Devices
61
Smarthead Illuminating Light
62
IRDA Port
62
Mini USB Port
62
Getting Started with the Stwrench
63
Executing a Free Test
64
Track
65
Peak
66
Residual Torque / Time
67
Residual Torque / Angle
68
Tight Torque / Angle
69
Track Angle
70
Working with Toolstalk BLM
71
Software Installation and Registration
72
Software Registration
75
Software Upgrade
75
Toolstalk BLM Overview
76
Menu List
77
Toolbar
78
Status Bar
79
Wrench Map
80
Settings in Toolstalk BLM
82
Connecting to the Stwrench
83
Wrench LOG Viewer
85
Enabling LOG File
86
Pset
87
Torque Parameters
88
Angle Parameters
91
Timeout
92
Batch Parameters
93
Options
94
Running a Pset
97
Tightening Strategies
99
Production Strategies
99
Torque
103
Torque (Control) / Angle (Monitor)
105
Torque (Monitor) / Angle (Control)
107
Torque + Angle Strategy
110
Torque (Control) / Angle (Control) or
111
Torque (Control) / Angle (Control) and
114
Yield Point
116
Yield Point Detection Algorithm
117
Loose
120
PVT Compensate with Snug
121
Quality Control Strategies
123
Yield Point (JOINT ANALYSIS)
124
Residual Torque/Time
125
Residual Point Detection Algorithm
126
Residual Torque/Angle
129
Residual Point Detection Algorithm
132
Residual Torque/Peak
135
Loose and Retight
137
Multistage
138
Batch Parameters
139
Options
139
Running a Multistage
140
Job
143
Control
144
Options
144
Running a Job
145
Identifier
148
Identifier Concepts
149
Identifier Prerequisites and Details
150
Configuration of Identifier Functions
151
Configuring Identifiers
151
Configuring a Work Order
153
Configuring Result Parts
154
Printing Identifier Strings
155
Scanning Identifiers with Stwrench
157
Stwrench Settings
160
Settings Menu on the Stwrench
160
Wrench Display Language
160
CCA Procedure
160
Stwrench Controller Setup
161
Configuration
161
Settings Stwrench Name
162
Settings Stwrench Date and Time
163
Enabling Stwrench Tool Recognition
163
Enabling Stwrench Vibration Device
163
Enabling Stwrench Free Mode
164
Enabling Stwrench Settings Menu
164
Enabling Stwrench Illuminating Light
164
Enabling Stwrench Buzzer
164
Enabling Warning Message for Job Skip
164
10.2.1.10 Enabling Pset/Multistage/Job Grouping in Prog. Mode
164
10.2.1.11 Enabling the Result Confirmation
165
10.2.1.12 Set Batch Increment Options
165
10.2.1.13 Set the Batch Mode
165
10.2.1.14 Enabling Stwrench Automatic Shutdown
166
10.2.1.15 Enabling Stwrench General Display Timeout
166
10.2.1.16 Setting the Source for Pset/Multistage/Job Selection
166
10.2.1.17 Setting the Stwrench Display Language
167
10.2.1.18 Setting the Stwrench Date Format
167
10.2.1.19 Configuring the "Results" Menu on the Stwrench
168
Information
169
Toolsnet Settings
169
Power Focus Settings
170
Irc-B
170
Irc-Z
172
Irc-W
173
Cable Box
173
Trace Resolution
174
IRC-W API Settings
174
LED Settings
175
Memory
176
Traces Settings
177
Minimum Load Settings
178
Deleting RBU Objects
179
Tool Setup
180
Information
181
TAG Writer
183
Reading the TAG Number
183
Writing the TAG Number
183
Torque and Angle Correction Coefficients
184
Compatibility between Different End-Fitting Tools
185
Offline Programming
186
Creating the Offline File
187
Uploading the Offline File to the Stwrench
191
Results Viewer
193
Traces Viewer
198
View One Trace
199
Traces Comparison
203
Copy, Print and Export a Trace
206
Real Time Traces
210
Enabling and Settings the Real Time Traces Function
214
Working with Power Focus
216
Interface with IRC-B Radio Module
217
Interface with IRC-Z Radio Module
219
Interface with IRC-W Radio Module
220
Peer-To-Peer (Ad Hoc) Connection
224
Interface with Stwrench Cable Box
226
Settings on Power Focus
228
Working with Toolsnet
231
Establishing Communication between Stwrench and Toolsnet
233
Tightening Data Transferred to Toolsnet
240
Sending Traces to Toolsnet 4000
241
Working with Torque Supervisor
242
Connecting the Stwrench to Torque Supervisor
245
Test Execution
249
Tightening Strategies and Parameters
249
Working with the Qatnode
251
Associating the Stwrench with the Qatnode
252
IRDA Connection
252
IRC-W Connection
253
Errors
253
Qatnode and Stwrench Settings
254
Stwrench Settings
254
Qatnode Settings
259
Web Interface
261
Removing the Stwrench - Qatnode Association
263
Printing the Tightening Results on a STAR Printer
265
Configuring the Report
267
Configuring the Report Header
269
Configuring the Results Area
270
Configuring the Report Footer
271
Objects Available in the Report
272
Completing the Report and Saving to the Stwrench
275
Input/Output Operations
276
Configuring the Inputs
281
Configuring the Outputs
284
Toolsnet Connection Via Qatnode
286
Working with the API
290
API Connection with IRC-W
292
Using the Real Time Traces with IRC-W
296
Scheduled Maintenance
303
Yearly Calibration
303
Wrench Cleaning
303
Shock Indicator
303
Battery Pack Maintenance
304
Troubleshooting Guide
305
Stwrench Diagnostics
308
Appendix A - Calculating Torque and Angle Correction Coefficients
310
Torque Correction Coefficient
310
Angle Correction Coefficient
312
Correction Formulas
314
Appendix B - EAP-TLS Security Type
315
Appendix C - Stwrench Factory Settings
317
Abbreviations
320
Index
321
5
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Atlas Copco STwrench Specifications
General
Brand
Atlas Copco
Model
STwrench
Category
Tools
Language
English
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