SERVICING INFORMATION 8-1
8
SERVICING INFORMATION
CONTENTS
TROUBLESHOOTING ...................................................................... 8- 2
FI SYSTEM MALFUNCTION CODE AND
DEFECTIVE CONDITION .............................................................. 8- 2
ENGINE .......................................................................................... 8- 4
COOLING SYSTEM ....................................................................... 8- 9
CHASSIS........................................................................................ 8-10
BRAKES ........................................................................................ 8-11
ELECTRICAL ................................................................................. 8-12
BATTERY ....................................................................................... 8-13
WIRING DIAGRAM ........................................................................... 8-14
FI SYSTEM WIRING DIAGRAM........................................................ 8-15
WIRE HARNESS, CABLE AND HOSE ROUTING........................... 8-16
WIRE HARNESS ROUTING .......................................................... 8-16
HIGH-TENSION CORD ROUTING ................................................ 8-17
ENGINE ELECTRICAL PARTS SET-UP ....................................... 8-18
CLUTCH HOSE ROUTING ............................................................ 8-19
THROTTLE CABLE ROUTING ..................................................... 8-20
FUEL PUMP/FUEL LEVEL GAUGE SET-UP ............................... 8-21
FRONT BRAKE HOSE ROUTING ................................................ 8-22
REAR BRAKE HOSE ROUTING .................................................. 8-23
SIDE-STAND SET-UP .................................................................... 8-24
CENTER STAND SET-UP .............................................................. 8-24
SEAT LOCK CABLE ROUTING AND
LUGGAGE HOOK SET-UP ............................................................ 8-25
BRAKE PEDAL SET-UP ................................................................ 8-25
FUEL HOSE ROUTING ................................................................. 8-26
FUEL TANK SET-UP ...................................................................... 8-27
THROTTLE BODY SET-UP ........................................................... 8-28
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING.......................... 8-29
SPECIAL TOOLS .............................................................................. 8-30
TIGHTENING TORQUE ..................................................................... 8-33
SERVICE DATA ................................................................................. 8-37
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