1.4 Assembly overview - windscreen
1 - Windscreen
❑ Removing ⇒ page 195
❑ Installing ⇒ page 197 .
2 - PUR adhesive sealant
❑ Cross section of bead:
-width b- = 7.5 mm,
-height a- = 12 mm (in‐
cluding precoating, re‐
sidual material on win‐
dow glass and window
flange).
❑ Minimum curing period
⇒ page 203 .
3 - Body flange
❑ Touch up paintwork
damage ⇒ page 203 .
4 - Gap
❑ Must be uniform on left
and right
5 - Gap
❑ Must be uniform
6 - Windscreen adjuster
❑ 443 845 631 A
7 - Windscreen seal
❑ Is part of windscreen.
8 - Plenum chamber cover
❑ Must be removed from
windscreen seal by
hand only.
❑ Removing and installing
⇒ page 17
9 - Adhesive bead butt end
❑ The butt end of the adhesive bead should be located here.
1.5 Removing windscreen
Carry out following work:
– Remove A-pillar upper trims on left and right ⇒ General body
repairs, interior; Rep. gr. 70 ; Pillars and side panel trims; Re‐
moving A-pillar trim .
– Removing left and right sun visors ⇒ General body repairs,
interior; Rep. gr. 68 ; Compartments, covers and trims; Re‐
moving and installing sun visor .
– Remove interior mirror ⇒ General body repairs, interior; Rep.
gr. 68 ; Interior mirror
– Remove moulded headliner in area of windscreen ⇒ General
body repairs, interior; Rep. gr. 70 ; Roof trim .
– Moulded headliner can now be lowered sufficiently to allow
windscreen to be cut out without damage occurring to moulded
headliner.
Jetta 2011 ➤ , Jetta Hybrid 2013 ➤
General body repairs, exterior - Edition 08.2012
1. Flush bonded windows 195