BRAKE CALIPER
REMOVAL
Front brake caliper
● Remove the brake oil bolt, the brake hose and oil bolt
washer from the brake caliper.
● Remove the caliper from the RH. front fork and
remove the pad spring, hanger pin and brake pad.
Rear brake caliper
● Remove the brake oil bolt and the brake hose from the
brake caliper.
● Remove the EX. muffler. (⇨4-12 )
● Remove the brake caliper from the rear swing arm and
remove the pad spring, hanger pin and brake pad.
CAUTION
·Pay attention not to let the brake fluid adhere to the
parts because it can damage the painted surface.
·Wind the hose joint with cloth to prevent the brake
fluid from leaking.
·Clean the removed parts with the brake fluid and
make sure that the each port isn’t clogged with the
compressed air.
·Keep the removed parts in order to avoid dust from
adhering.
DISASSEMBLY
● Remove the slide pin, the LH. bracket, the pin bush, the
boot and the pin boot, and the pin bolt from the caliper.
● If there is any wear or damage in the boot, replace it
with a new one.
● Wind the caliper with cloth to prevent the piston or
brake fluid from leaking.
● Remove the piston from the caliper while blowing the
low-pressure air in the opening of the brake hose.
CAUTION
·Never use the high-pressure air or bring the air gun
too close.
·Never touch the inside of the caliper
● Disassemble the piston seal and the dust seal
NOTE
·Pay attention not to damage the inner surface of the
caliper.
● Clean the piston and the inside of the caliper and
remove the oil from the seal groove.
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