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GROVE GMK3060
Manitowoc GROVE GMK3060 User Manual
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Rigging work
12.8 Other rigging work
Operating manual
3 302 819 en
12 - 111
GMK3060
13.12.2018
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Table of Contents
Default Chapter
5
Table of Contents
5
Overview
35
Accidents
35
Branch Offices
37
Manitowoc Crane Care
37
Dealer List
37
Warranty Specifications
37
Terms Used
38
Technical Data
41
Maximum Lifting Capacity (ASME B 30.5)
41
Dimensions and Weights of the Truck Crane, Axle Loads
42
Dimensions and Weights of Removable Parts
44
Carrier
47
Superstructure
51
Documentation Supplied
53
Questions on Documentation
54
Notes on the Operating Manual
55
What Do the Symbols Used Mean
55
How Is the Operating Manual Structured
57
How Do I Find the Information I Need
59
What Information Is Available for Operations Planning
62
Conversion Table for US Measuring Units
63
Training - Information
65
Identification
66
EC Declaration of Conformity
68
Notes on the Engine
69
Information on the Engine
69
Basic Safety Instructions
71
Intended Use
71
Improper Use
72
Organisational Measures
73
Personnel Qualifications
75
Safety Instructions for Driving the Truck Crane
76
Safety Instructions for Crane Operation
77
Instructions on Transporting Persons
80
Operating Elements for Driving
83
Overview of the Operating Elements
83
On the Outside of the Truck Crane
84
Driver's Cab - Overview
86
Steering Column/Steering Wheel
92
Instrument Panel
93
Transmission Operating Elements
99
Tachograph
100
Heating and Air-Conditioning System
101
CCS Control Unit
103
CCS - Menu-Independent Displays
104
CCS - Start Menu
105
CCS - Overview of Menu Groups
106
Carrier Menu Group
107
Settings Menu Group
113
Information Menu Group
115
Various Controls Menu Group
119
Outrigger Control Units
120
Brief Description of the Operating Elements
121
Definition of Direction Information
122
General Rules for Buttons and Symbols on the Display
123
Engine
124
Adblue (DEF) System/Exhaust Gas Emission Control System
127
Air Intake Inhibitor
129
Battery Master Switch
131
Electrical System
131
Crane Control CCS
132
Transmission
134
Reverse Camera
138
Birdview System 270
139
Final Drive
140
Brakes
142
Steering/Separate Steering
145
Suspension
149
Lighting/Windscreen Wipers/Horn
150
Level Adjustment System
154
Tachograph/Speedometer
156
Diagnostics
157
Front Flap
157
Windows and Doors
158
Access Ladders and Ladders
159
Starting/Stopping the Engine - for Driving
163
Starting the Engine - from the Driver's Cab
163
CHECKLIST: Starting the Engine
163
CHECKLIST: at Low Temperatures
166
Refuelling
167
Checks before Starting the Engine
170
Switching the Ignition on
171
Lamp Test/Comparison of the Switching States
172
Display - Setting the Brightness
173
Starting the Engine
174
Checks after Starting the Engine
177
Starting the Engine - at the Outrigger Control Units
179
Switching off the Engine
181
In the Driver's Cab
181
On the Outrigger Control Units
181
Using the Emergency Stop Switches
182
Air Intake Inhibitor
183
Driving Mode
185
Before Driving
185
CHECKLIST: Checks before On-Road Driving
185
Checking the Condition of the Truck Crane
190
Adjusting the Seat and the Steering Column
196
Switching the Suspension On/Off
200
Setting the Tachograph
202
Displaying and Resetting Operating Hours
207
Settings/Indicators on the Driving Mode Display
208
Operating the Transmission
209
Switching on
209
Switching the Transmission to the Neutral Position
210
Selecting the Direction of Travel and Starting Gear
211
Changing Operating Mode
213
Starting
214
Driving and Changing Gears
215
Changing the Driving Direction
217
Stopping the Truck Crane
217
DM and RM Transmission Mode
218
On the Roller Type Dynamometer
220
Preheating the Transmission
220
Driving and Parking the Truck Crane
221
Checks While Driving
221
Cruise Control
223
Driving Downhill
225
Driving Uphill
228
Torque Reduction
229
Overriding Torque Reduction
232
Cleaning the Exhaust System
233
Parking the Truck Crane
236
Fold-Up Berth
238
Off-Road Driving
239
Longitudinal and Transverse Differential Locks
240
Operating the Level Adjustment System
242
Freeing a Stuck Truck Crane
246
Separate Steering
249
Switching to Separate Steering
250
Switching to Normal Steering Mode
252
Heating and Air-Conditioning System
253
Standard Heating System
253
Air-Conditioning System
256
Auxiliary Water Heating System
258
Battery Heater
264
Radio
264
Towing a Trailer
265
Driving Modes
271
Information on How to Use the Tables
272
Maximum Permitted Speeds with an Axle Load of over 12 T (26,500 Lbs)
276
Weighing the Truck Crane
277
Transport
281
Transport with Transport Vehicle
281
CHECKLIST: Checks before Transport
282
Driving the Truck Crane on to the Transport Vehicle and Lashing down
284
Transport by Ship
285
Malfunctions in Driving Mode
287
Emergency Stop Switch
287
What to Do When Malfunctions Occur
288
Procedure in the Event of a Malfunction in Road Traffic
288
Warning and Error Messages
289
Warning and Malfunction Messages on the Instrument Panel
289
Warning Messages on the Driving Mode Display
294
Warning Messages on the CCS Display
296
Error Messages on the CCS Display
302
Troubleshooting
305
Engine Malfunctions
305
Faults on the Adblue (DEF) System
307
Differential Lock Malfunctions
307
Malfunctions in the Transmission
308
Steering Malfunctions
309
Service Brake Malfunctions
310
Malfunctions on the Suspension
310
Malfunctions of the Level Adjustment System
311
Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
311
Malfunctions in the CCS Control Unit
311
Emergency Operation and Breakdown Assistance
313
Externally Starting the Truck Crane
313
Battery Charger
314
Towing the Truck Crane
315
Wheel Change
319
Inflating the Tyres Yourself
323
Tilting/Lowering the Driver's Cab
325
Prerequisites and Information on Tilting
325
Tilting and Lowering the Driver's Cab
326
Fuses on the Carrier
329
Fuses in the Driver's Cab
330
Fuses in the Battery Box
336
Operating Elements for Crane Operation
337
Overview of the Operating Elements
337
Exterior of the Truck Crane
338
Crane Cab
342
Control Panels
348
Control Lever Configuration
350
Heating/Air-Conditioning System
353
CCS Control Unit
354
Menu-Independent Displays
356
CCS - Start Menu
357
CCS - Overview of Menu Groups
360
Superstructure Menu Group
364
Outrigger/Driving Menu Group
367
Rcl/Telescoping Menu Group
377
Working Range Limiter Menu Group
387
Information Menu Group 1
392
Heating/Engine/Additional Equipment Menu Group
394
Telescoping Emergency Program Menu Group
396
Settings Menu Group
399
Information Menu Group 2
405
Various Controls
410
Query Menus
411
RCL Control Unit
412
Menu-Independent Displays
413
RCL - Menus
414
Hand-Held Control
418
Outrigger Control Units
419
Brief Description of the Operating Elements
423
Definition of Direction Information
423
General Rules for Buttons and Symbols on the Display
424
Engine
425
Adblue (DEF) System/Exhaust Gas Emission Control System
426
Air Intake Inhibitor
427
Seat Contact Switch and Dead Man's Switch
428
Crane Control CCS
429
Outrigger - Crane Cab
434
Outrigger Control Units
437
Inclination Indicators
440
Outrigger Pressure Displays
441
Anemometer Displays
441
Counterweight Menu
442
Main Hoist
444
Auxiliary Hoist
446
Slewing Gear
448
Derricking Gear
450
Telescoping Mechanism
452
Hydraulic System
458
Superstructure Lock Menu
459
Remote Control
462
Rated Capacity Limiter (RCL)
463
Electrical System
475
Lighting, Windscreen Wiper/Washing System
476
Hand-Held Control
480
Windows and Doors
482
Diagnostics
484
Other
484
Short Description of the Operating Elements - Driving from the Crane Cab
485
Driving Menu
485
Transmission
487
Final Drive
489
Brakes
490
Steering
492
Starting/Switching off the Engine - for Crane Operation
497
When Starting the Engine for the First Time in the Day
497
Starting the Engine - from the Crane Cab
499
Checking the Fuel Level and Adblue (DEF) Level
499
Checks before Starting the Engine
500
Switching on the Ignition
500
Control Lever Deflection Query
501
Comparison of Switching States
502
Display - Setting the Brightness
503
Starting the Engine
503
Checks after Starting the Engine
504
Setting Idling Speed
505
Starting the Engine - with the Hand-Held Control
506
Switching off the Engine
506
When the Hand-Held Control Is Connected
506
In the Crane Cab
507
Using the Emergency Stop Switches
508
11 Crane Operation
509
Crane Operation
509
Before Operating the Crane
509
CHECKLIST: Checks before Operating the Crane
509
Check the Condition of the Truck Crane
513
Adjusting the Crane Cab Seat and Front Control Panel
516
Checking the Safety Devices
519
Earthing the Load
523
Preheating the Hydraulic Oil
524
Locking/Unlocking the Turntable
526
Switching the Houselock On/Off
528
Setting the Time
531
Standard Slewing Range Type
533
Permissible Slewing Ranges and Operating Positions
533
Maxbase Slewing Range Type
535
Specifications in the Lifting Capacity Tables
537
Enabled Slewing Ranges
539
Lifting Capacities and Slewing Ranges for Outrigger Spans Without Separate Lifting Capacity Tables
540
Operation of the Rated Capacity Limiter
541
Switching on the RCL
542
Entering the Rigging Mode
544
Pre-Selecting Telescoping
552
Confirming the Rigging Mode and Lifting Capacity Table
553
Checks before Operating the Crane
557
Display During the Crane Operation
561
RCL Early Warning
569
RCL Shutdown
569
Displaying the Lifting Capacity Tables
571
RCL Override - Version B
579
Datalogger
580
Crane Operation with Main Boom
585
Checks During Crane Operation
585
Main Hoist
589
Auxiliary Hoist
593
Lifting Limit Switch and Lowering Limit Switch
596
Derricking Gear
599
Telescoping Mechanism
603
High-Speed Mode
627
Slewing Gear
629
Slewing Speed - Switching the Reduction on and off
635
Possible Movement Combinations
636
Settings and Displays for Crane Operation
637
Inclining the Crane Cab
637
Setting Idling Speed
638
Adjusting the Wiper Stroke Interval of the Windscreen Wiper
638
Limiting the Power Unit Speeds
639
Switching the Units of Measure
640
Setting the Characteristic Curves for the Control Levers
641
Using the Slewable Spotlights
642
Displaying the Operating Hours
643
Working Range Limiter
645
Viewing Current Settings
646
Opening the Working Range Limiter Menu
647
Enter Limit Values - for the Overall Height
648
Entering Limit Values - for the Working Radius
650
Enter Limit Values - for the Slewing Range
652
Enter Limit Values - for the Hoist Rope Travel
655
Shutdown by Working Range Limiter
657
Work Break
659
In Case of Short Work Breaks
659
In Case of Work Breaks Longer than 8 Hours
660
Heating and Air-Conditioning System
661
Heating System
661
Air Conditioning System
668
Cranestar System
671
Overview
671
Position of the Components
671
12 Rigging Work
673
Rigging Work
673
12.1 Rigging Work Checklists for Crane Operation with the Main Boom
673
CHECKLIST: Rigging
673
CHECKLIST: Unrigging
678
Selecting the Suitable Site
681
Determining the Required Load-Bearing Area
681
Safe Distance from Slopes and Pits
684
Earthing the Truck Crane
685
Safe Distance from Overhead Power Lines
686
Outriggers - Overview - Standard Slewing Range Type
689
Representation in the Lifting Capacity Tables
689
Enabled Outrigger Spans
690
Outriggers - Overview - Maxbase Slewing Range Type
691
Definitions
691
Representation in the Lifting Capacity Tables
693
Enabled Outrigger Spans
694
Operating the Outriggers
699
CHECKLIST: Extending the Outriggers
699
CHECKLIST: Retracting the Outriggers
701
Preparing the Truck Crane
702
Setting the Spans
703
Extending/Retracting Outrigger Beams
705
Moving the Outrigger Pads into Operating/Driving Position
709
Enlarging the Load-Bearing Area
710
Extending/Retracting Supporting Cylinders
711
Levelling the Truck Crane on Outriggers Horizontally
715
Levelling the Free-Standing Truck Crane
719
Outrigger Pressure Display
720
Rigging/Unrigging the Counterweight
723
Information on Rigging
723
Counterweight Sections
725
Identification
726
Slinging Points on the Counterweight Sections
727
CHECKLIST: Rigging the Counterweight
728
CHECKLIST: Unrigging the Counterweight
730
Assembling Counterweight Versions - on the Turntable
732
Assembling Counterweight Versions - on the Counterweight Platform
734
Counterweight Hoist Unit
740
Removing/Installing the Counterweight on the Turntable
744
Setting down the Counterweight for Driving
746
Slewing with a Rigged Counterweight
748
Rigging Work on the Main Boom
749
Hook Block on the Bumper
749
Hook Block on a Separate Vehicle
751
Reeving and Unreeving the Hoist Rope
754
Possible Reeving Methods on the Main Boom
761
Installing/Removing the Lifting Limit Switch
767
Locking/Unlocking the Lifting Limit Switch
772
Anemometer and Air Traffic Control Light
773
Other Rigging Work
777
Folding the Mirrors in and Out, and Adjusting Them
777
Cameras for Crane Operation
778
Step at the Crane Cab
784
13 Driving with a Rigged Truck Crane
785
Driving with a Rigged Truck Crane
785
Driving Route
785
Permissible Rigging Modes and Axle Loads
786
To Drive Without a Load
786
To Drive with a Load
787
Axle Loads
787
Before Driving the Rigged Truck Crane
789
Checking Tyre Pressure and Wind Speed
789
Secure the Superstructure against Slewing
789
Putting the Truck Crane on the Wheels
790
Driving from the Driver's Cab
793
Preparing to Drive
793
While Driving
794
After Driving
795
Driving from the Crane Cab
797
Preparing to Drive
798
Opening/Closing the Driving Menu
799
Steering
802
Operating the Transmission
808
While Driving
809
Possible Connections
810
After Driving
812
14 Malfunctions During Crane Operation
813
Malfunctions During Crane Operation
813
Emergency Stop Switch
813
What to Do When Malfunctions Occur During Crane Operation
814
Warning and Error Messages
815
Warning Messages on the CCS Display
815
Error Messages on the CCS Display
820
Warning Messages on the RCL Display
822
Troubleshooting
827
Engine Malfunctions
827
Malfunctions on the Main Hoist/Auxiliary Hoist
827
Malfunctions in the Hoist Cameras
829
Malfunctions in the Main Boom Camera
829
Malfunctions in the Derricking Gear
830
Malfunctions in the Telescoping Mechanism
831
Malfunctions in the Slewing Gear
832
Malfunctions in the Counterweight Hoist Unit
834
Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
834
Malfunctions When Operating with the Hand-Held Control
835
Malfunctions When Inclining the Crane Cab
835
Malfunctions on the Outriggers
836
Malfunctions on the Turntable Lock
836
Malfunctions on the CCS/RCL Control Units
837
Malfunctions When Driving from the Crane Cab
837
Malfunctions on the Cranestar System
838
Emergency Operations and Programs
841
Mechanical Emergency Activation for Retracting
842
Telescoping Emergency Program
845
Entering the Current Telescoping
853
Emergency Operation with the Hand-Held Control
855
Notes on Slewing in Emergency Operation
860
Slewing with an Overridden Slewing Gear Shutdown
862
Hydraulic Emergency Operation with the Hand Pump
863
Operating Principle
863
Connecting/Disconnecting Hoses
864
Establishing the Required Hydraulic Circuits
865
Performing Emergency Activation
867
After Emergency Activation
868
Hydraulic Emergency Operation as Per DGUV
869
Applications and Function
869
CHECKLIST: Emergency Operation
871
CHECKLIST: after Emergency Operation
872
For Self-Supply - Connecting/Disconnecting Hoses
873
For External Supply - Connecting/Disconnecting the Transformer
874
Establishing the Required Hydraulic Circuits
875
Performing Emergency Operation
878
Emergency Supply of Another Crane
881
Switching Emergency Operation On/Off
882
Fuses in the Crane Cab
883
5
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Manitowoc GROVE GMK3060 Specifications
General
Brand
Manitowoc
Model
GROVE GMK3060
Category
Construction Equipment
Language
English
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